Touch Trigger Probe Interface for Variable-Velocity Machine Tools

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Solution Overview

Problem

Existing touch trigger probe systems introduce measurement inaccuracies due to the assumption of constant machine velocity during probing, leading to positional correction errors, especially when machine velocity is not constant.

Innovation Solution

A touch trigger probe interface that communicates probe event information as timestamped digital data packets over a digital data bus, such as industrial Ethernet or Fieldbus, allowing the numerical controller to accurately determine the position of the probe event without relying on constant time delays, thereby eliminating the need for positional correction based on constant velocity assumptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If timestamped digital data packets are used to communicate probe events, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the traditional SKIP signal electrical connection with a digital communication system using timestamped data packets over industrial Ethernet or Fieldbus networks. This substitution of mechanical/electrical signal transmission with digital data communication enables accurate timestamping of probe events, eliminating the need for constant velocity assumptions and positional correction calculations, thereby improving measurement accuracy while accepting increased system complexity through digital networking infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If constant time delay is used for probe signal processing, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by timestamping probe events at the exact moment they occur, rather than relying on constant time delay processing. The timestamp is generated and recorded immediately when the probe triggers, capturing the precise event time before any signal processing delays. This preliminary timestamping action eliminates the need for subsequent positional correction calculations that assume constant velocity, thereby improving measurement accuracy without significantly increasing device complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3571461B1Machine tool apparatus
Publication Date: 2022.03.09 RENISHAW PLC
  • EP3571461B1 patent drawingFigure 1~2
  • EP3571461B1 patent drawingFigure 3~4
  • EP3571461B1 patent drawingFigure 5~6

AI summary

A touch trigger probe interface (118;218;318;418) for a machine tool (1) is described that comprises a probe communication portion for receiving probe event information from a touch trigger probe (104;204;304;404). A machine tool communication portion is also provided for outputting probe event information to a numerical controller (120;220;320;420) of the machine tool. The machine tool communication portion outputs the probe event information as digital data packets (Tp;Tw), for example over a digital data bus (222). The digital data packets (Tp; Tw) may include a time stamp and/or the touch trigger probe interface (118;218;318;418) may receive timing information from the machine tool (1). A touch trigger probing system and a machine tool system including the probe interface (118;218;318;418) are also described.