Probiotic Treatment for Poultry Hatchery Microbial Bloom Control

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Solution Overview

Problem

Modern poultry hatcheries face challenges in controlling microbial blooms in hatching cabinets, which can be harmful to newborn chicks, as traditional chemical disinfectants like formaldehyde have drawbacks such as safety hazards and limited effectiveness in promoting beneficial microbiota exposure.

Innovation Solution

Administering probiotics, specifically lactic acid bacteria like Pediococcus acidilactici and Bacillus amyloliquefaciens, directly into poultry hatcher cabinets to alter the microbial environment towards a more beneficial microbiota, reducing pathogenic bacteria and enhancing performance parameters such as mortality, body weight gain, and feed conversion ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If formaldehyde is used to sanitize hatching cabinets, then pathogen reduction is achieved, but safety hazards and harmful effects to chicks increase

Engineering Contradiction:
Improvepathogen reductionVSAvoidsafety hazards and irritation to chicks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces probiotic bacteria (beneficial microorganisms) into the hatching cabinet environment. These probiotics compete with and displace pathogenic bacteria through biological mechanisms such as resource competition, production of antimicrobial substances, and modulation of the microbial ecosystem. This converts the harmful presence of pathogens into a beneficial biological control system that maintains sanitation while being safe for chicks.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The probiotic bacteria serve as an intermediary biological agent between the sanitation requirement and the chick safety requirement. Instead of directly applying chemical disinfectants that harm chicks, the probiotics mediate the sanitation process by biologically controlling pathogens through competitive exclusion and ecological balance, thus achieving pathogen reduction without exposing chicks to harmful chemicals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If chemical disinfectants are used to control microbial blooms, then sanitation is improved, but effectiveness in promoting beneficial microbiota exposure is limited

Engineering Contradiction:
ImprovesanitationVSAvoidbeneficial microbiota exposure
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies probiotic bacteria to the hatching cabinet environment before chicks are exposed to it. This preliminary introduction of beneficial microorganisms ensures that when chicks hatch and come into contact with the environment, they are immediately exposed to beneficial microbiota that can colonize their gut. This preemptive action establishes a protective microbial barrier before pathogens can establish themselves.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transforms the sterile, pathogen-free environment created by chemical disinfectants into a biologically active environment populated with beneficial probiotics. Instead of merely removing harmful elements, the system actively introduces beneficial microorganisms that populate the environment, turning the sanitized space into a protective ecological system that promotes chick health through beneficial microbiota exposure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The probiotic treatment effectively decreases pathogenic bacteria levels, promotes beneficial gut bacteria colonization, and improves poultry health and performance by ensuring early exposure to beneficial microorganisms, thus reducing mortality and enhancing growth and feed efficiency.

Implementation Method 1

Administering probiotics, specifically lactic acid bacteria like Pediococcus acidilactici and Bacillus amyloliquefaciens, directly into poultry hatcher cabinets to alter the microbial environment towards a more beneficial microbiota

Methodology Applied
Scientific EffectMicrobial competition and colonization:

Implementation Method 2

The invention relates to spore forming bacteria and/or Lactic Acid Bacteria for application in poultry hatcher cabinets to alter the microbial bloom towards a more beneficial microbiota

Methodology Applied
Scientific EffectLactic acid production: Fermentation

Data Source

PatentUS11395479B2Method to reduce microbial bloom in poultry hatchery
Publication Date: 2022.07.26 NOVOZYMES AS
  • US11395479B2 patent drawing
  • US11395479B2 patent drawing
  • US11395479B2 patent drawing

AI summary

Spore forming bacteria and Lactic Acid Bacteria for application in poultry hatcher cabinets to alter the bacterial bloom towards a more beneficial microbiota, positively affecting performance parameters such as mortality, body weight gain and feed conversion ratio throughout production.