Process Cartridge Electrode Layout for Stable Detachment Contact

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Solution Overview

Problem

The existing printer configuration results in significant abrasion and contact failure of electric contact portions due to large displacement during detachment of the development cartridge from the photosensitive member cartridge, particularly near the release lever, leading to instability in electrical connections.

Innovation Solution

The process cartridge design includes a first unit with an image bearing member and a second unit with a developer bearing member, where the second unit is mounted on the first unit in a specific direction, featuring a moving member and a storage unit with an electrode positioned on opposite sides of the cartridge, stabilizing the contact between the memory electrode and the apparatus body electrode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the development cartridge is made detachable from the photosensitive member cartridge, then ease of operation is improved, but the electric contact portions are abraded and contact failure occurs

Engineering Contradiction:
Improvedetachability of development cartridgeVSAvoidelectrical contact stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent separates the memory unit from the development cartridge and places it on the photosensitive member cartridge. This segmentation allows the development cartridge to be detached for ease of operation while the memory unit remains stationary on the photosensitive member cartridge to maintain reliable electrical contact with the apparatus body.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The memory unit is extracted from the development cartridge and relocated to the photosensitive member cartridge. This extraction eliminates the problem of electrode abrasion that would occur if the memory unit remained in the detachable development cartridge, while still allowing the development cartridge to be easily detached for refilling or replacement.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the electric contact portions are positioned near the release lever for easy access, then ease of operation is improved, but the displacement amount increases and abrasion occurs

Engineering Contradiction:
Improveaccessibility of release leverVSAvoidcontact position stability
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The memory unit is extracted from the development cartridge and repositioned on the photosensitive member cartridge away from the release lever. This eliminates the displacement and abrasion problem that would occur near the release lever during detachment operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of placing the memory unit near the release lever to facilitate operation, the patent inverts the approach by positioning it on the photosensitive member cartridge where it remains stationary during detachment, ensuring stable electrical contact while maintaining operational ease through the detachable development cartridge design.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS12591199B2Process cartridge and image forming apparatus
Publication Date: 2026.03.31 CANON KK
  • US12591199B2 patent drawing
  • US12591199B2 patent drawing
  • US12591199B2 patent drawing

AI summary

A process cartridge includes a first unit including an image bearing member configured to carry an electrostatic latent image, and a second unit including a developer bearing member configured to develop the electrostatic latent image carried on the image bearing member into a toner image, the second unit being capable of being mounted on the first unit in a mounting direction. The first unit includes a moving member that moves the second unit mounted on the first unit at a mounting position to a detachment position. The second unit includes a storage unit that stores information about the second unit. The moving member is disposed on a first side of the process cartridge in a longitudinal direction of the image bearing member. An electrode of the storage unit is disposed on a second side of the process cartridge in the longitudinal direction.