Process Cartridge Guided Portions for Stable Mounting

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Solution Overview

Problem

Conventional electrophotographic image forming apparatuses face challenges in achieving stable and efficient mounting of process cartridges, which affects the operability and reliability of the image forming process.

Innovation Solution

The process cartridge includes guided portions that interact with corresponding guides on the apparatus body, ensuring stable mounting by engaging and releasing at specific points during insertion, preventing inclination and ensuring proper alignment and contact between the photosensitive drum and developing roller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional guiding structure with three apparatus body guides is used, then the process cartridge can be mounted without inclination, but the mounting stability and operability are insufficient

Engineering Contradiction:
Improvemounting operabilityVSAvoidmounting stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The guiding structure is divided into three distinct guided portions (first, second, and third) that interact with corresponding apparatus body guides at different locations and stages of mounting, allowing each segment to perform a specific guiding function throughout the mounting process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The third guided portion is designed to engage with the third apparatus body guide at the upstream side before the process cartridge reaches its final position, providing preliminary guidance and restriction during the mounting process to ensure stable and inclined-free mounting

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the developing roller is movably supported to allow image forming and non-image forming positions, then the developing roller can be positioned accurately, but the mounting stability may be compromised

Engineering Contradiction:
Improvepositioning precisionVSAvoidmounting stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The guided portions act as intermediary elements that mediate between the process cartridge and the apparatus body guides, ensuring that the movable support structure of the developing roller maintains stable mounting while still allowing precise positioning during image forming operations

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8238785B2Process cartridge and image forming apparatus
Publication Date: 2012.08.07 CANON KK
  • US8238785B2 patent drawing
  • US8238785B2 patent drawing
  • US8238785B2 patent drawing

AI summary

A process cartridge includes a first guided portion provided on a photosensitive member unit at a downstream side of a mounting direction of the process cartridge, a second guided portion provided along the mounting direction, and a third guided portion provided on a developing unit of the process cartridge along the mounting direction.