Process Cartridge Handle Layout for Compact Electrophotographic Design

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Solution Overview

Problem

The existing process cartridges for electrophotographic image forming apparatuses face challenges in reducing size in the upper-lower direction due to the overlapping handles of the drum and developing cartridges, which hinders the creation of a thinner body design while maintaining accessibility to the developing cartridge.

Innovation Solution

The design includes an image carrying member cartridge with a first handle and a developing cartridge with a second handle positioned to ensure the second handle is spaced apart from the first handle, allowing for reduced size in the upper-lower direction while maintaining accessibility, by configuring the handles to minimize overlap and optimize space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the handles of the drum cartridge and developing cartridge are positioned overlapping each other, then the structure is simplified, but the size in the upper-lower direction increases due to the total thickness of overlapping handles

Engineering Contradiction:
Improvehandle structureVSAvoidthickness in upper-lower direction
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The patent repositions the handles from an overlapping vertical arrangement to a side-by-side horizontal arrangement. The first handle is positioned at the front end of the drum cartridge while the second handle is positioned at the side end of the developing cartridge, changing the spatial dimension from vertical stacking to horizontal placement. This dimensional change eliminates the thickness accumulation problem while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the handles are positioned to minimize overlap for reducing size, then the thickness is reduced, but accessibility to the developing cartridge may be compromised

Engineering Contradiction:
Improvethickness in upper-lower directionVSAvoidaccessibility to developing cartridge
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

By placing the second handle at the side end of the developing cartridge rather than overlapping it with the first handle, the patent creates a lateral extension that maintains accessibility. The side positioning allows operators to access the developing cartridge handle from the side direction, ensuring ease of operation while keeping the overall thickness minimal.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies different spatial positioning strategies to different handles: the first handle is positioned at the front end for drum cartridge operations, while the second handle is positioned at the side end for developing cartridge operations. This localized differentiation optimizes both accessibility and compactness by assigning specific spatial zones to each handle based on operational requirements.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9423769B2Process cartridge
Publication Date: 2016.08.23 BROTHER KOGYO KK
  • US9423769B2 patent drawing
  • US9423769B2 patent drawing
  • US9423769B2 patent drawing

AI summary

A process cartridge includes an image carrying member cartridge and a developing cartridge. The image carrying member cartridge includes a first handle. The developing cartridge includes a second handle. In a state where the developing cartridge is attached to the image carrying member cartridge, a one edge of the first handle is located at substantially the same position as a one edge of the second handle in a direction, and the second handle is spaced apart from the first handle.