Process Cartridge Life Span Calculation with Partial Data

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Solution Overview

Problem

Conventional image forming apparatuses cannot provide notification for replacing a process cartridge when it is not a predetermined type, as they cannot calculate the life span due to incomplete life span information on its components, resulting in failure to prompt users for replacement.

Innovation Solution

An image forming apparatus with a memory device and processor that stores instructions to obtain life span information, determine if the cartridge is specific, calculate the life span based on available information, and provide notification for replacement, even if all components' life spans are not obtained, by using alternate or estimated information when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the conventional printer calculates life span based on all component life span information, then the accuracy of life span notification is improved, but the system cannot process cartridges where some component life span information is unavailable

Engineering Contradiction:
Improvelife span calculation accuracyVSAvoidcartridge type compatibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies partial action by calculating the life span of the process cartridge based on only the obtained life span information from available components, rather than requiring all components. When some component life span information is unavailable, the system proceeds with calculation using the partial information from components that do have data, thus resolving the contradiction between requiring complete information for accuracy and needing to support various cartridge types.

Inventive Principle:
Principle #16Partial or excessive action

2Reliability

If the conventional printer requires complete life span information from all components, then the reliability of life span notification is improved, but non-predetermined cartridges cannot be processed

Engineering Contradiction:
Improvelife span notification reliabilityVSAvoidcartridge compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system performs the life span calculation action partially by using only the available component life span information. Instead of requiring complete information from all components for reliable notification, the system calculates based on the subset of components for which life span data is obtainable, thereby maintaining reliability for processed cartridges while expanding compatibility to include non-predetermined cartridge types.

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If the system processes cartridges with incomplete life span information, then the adaptability to different cartridge types is improved, but the life span calculation cannot be performed

Engineering Contradiction:
Improvecartridge type flexibilityVSAvoidlife span calculation capability
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent enables partial life span calculation by processing only the components for which life span information is available. This partial calculation approach allows the system to maintain adaptability to different cartridge types while preserving the productivity of life span notification functionality, rather than completely disabling the calculation when incomplete information is detected.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10120333B2Image forming apparatus having process cartridge, control method therefor, and storage medium
Publication Date: 2018.11.06 CANON KK
  • US10120333B2 patent drawing
  • US10120333B2 patent drawing
  • US10120333B2 patent drawing

AI summary

An image forming apparatus which is capable of prompting a user to replace a process cartridge. The process cartridge is comprised of a plurality of components. At least CPU executes instructions to obtain life span information indicating life spans of the components of the process cartridge, determine whether or not the process cartridge is a specific process cartridge for which life span information on a part of the components of the process cartridge is obtained whereas life span information on all the components of the cartridge is not obtained, calculate a life span of the process cartridge, and provide notification of the calculated life span of the process cartridge. When the process cartridge is the specific process cartridge, the life span of the process cartridge is calculated based on only the obtained life span information on the components.