Process Cartridge Locking Member Single-Handed Removal

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Solution Overview

Problem

Conventional process cartridges require users to operate the lock lever with one hand while removing the development cartridge with the other, leading to poor operability due to the need to maintain the lock lever's unlocked position to prevent re-locking.

Innovation Solution

A process cartridge design featuring a locking member that can be switched between a locking and lifting position to allow easy removal of the development cartridge, with a retaining member to secure the cartridge once removed, enabling single-handed operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a lock lever is used to lock the development cartridge to the drum cartridge, then the development cartridge can be securely locked, but the user must operate the lock lever with one hand while removing the cartridge with the other, leading to poor operability

Engineering Contradiction:
Improvelocking reliabilityVSAvoidease of removing development cartridge
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The lock lever is designed to automatically return to the locked position after being released, eliminating the need for the user to continuously hold it in the unlocked position. This self-returning mechanism allows the user to simply push the development cartridge to remove it, while the lock lever automatically locks again after release, improving ease of operation while maintaining locking reliability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The lock lever is pre-configured with a return mechanism that automatically restores it to the locked position after unlocking. This preliminary setup eliminates the need for manual re-locking operations, allowing users to simply push the cartridge for removal while the system handles the locking action automatically

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the lock lever must be held in the unlocked position to prevent re-locking, then the cartridge can be removed, but the operation becomes complex requiring coordination of both hands

Engineering Contradiction:
Improveease of removing development cartridgeVSAvoidoperational complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The lock lever's automatic return mechanism eliminates the need for users to coordinate both hands to hold and operate the lever simultaneously. The system self-manages the locking state, reducing operational complexity to a simple push action for cartridge removal

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking mechanism is segmented into independent functions: the lock lever handles locking/unlocking, while the cartridge removal is handled by a simple pushing motion. This separation of functions reduces operational complexity by eliminating the need for coordinated hand operations

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9395688B2Process cartridge
Publication Date: 2016.07.19 BROTHER KOGYO KK
  • US9395688B2 patent drawing
  • US9395688B2 patent drawing
  • US9395688B2 patent drawing

AI summary

A process cartridge includes: a drum cartridge including a photoconductor; a development cartridge configured to be detachably attached to the drum cartridge and including a developer carrying member for supplying developer to the photoconductor; a locking member provided on the drum cartridge and configured to be switchable between a locking position in which the development cartridge attached to the drum cartridge is in a locked state and restrained from being moved in a removing direction in which the development cartridge is removed from the drum cartridge and a lifting position in which the locked state is released and the development cartridge is movable in the removing direction, and a retaining member configured to retain the development cartridge which has been moved from the locked state in the removing direction by switching the locking member from the locking position to the lifting position.