Temperature-Compensated Process Corner Estimation Circuit

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Solution Overview

Problem

Current VLSI integrated circuit design and manufacturing lack precise control over transistor characteristics, leading to inefficient operation due to unknown process corners, resulting in suboptimal performance and increased power usage, especially in portable devices.

Innovation Solution

A temperature-compensated process corner estimation circuit that uses a clock generator and level shifter to distinguish between process corners by operating at a lower supply voltage, providing a digital code for process corner identification without the need for storage or complex procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If designers choose a design optimal for typical or fast process corners, then chip performance is improved, but die from slow process corners may not operate properly, resulting in lower yields

Engineering Contradiction:
Improvechip performanceVSAvoidyield
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting operating parameters (voltage, frequency) based on the detected process corner. The system measures the actual process corner of each die and then modifies operational parameters to optimize performance for that specific corner, rather than using a fixed conservative design that would work for all corners.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a design is chosen for the slow process corner to ensure all die work, then reliability is improved, but all die operate at lower frequency than possible, reducing productivity

Engineering Contradiction:
Improveoperational reliabilityVSAvoidfrequency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamics by transitioning from a static, conservative design approach to a dynamic approach where the system continuously monitors and adapts operating parameters based on the actual process corner of each die. This allows the system to optimize frequency and voltage in real-time according to actual conditions rather than operating at a fixed conservative setting.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the chip operates at higher voltage to meet timing requirements, then reliability is improved, but power consumption increases

Engineering Contradiction:
Improvetiming requirementsVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting voltage based on the detected process corner. Instead of maintaining a fixed high voltage to ensure timing requirements are met for all corners, the system measures the actual process corner and adjusts voltage to the minimum necessary level to meet timing requirements for that specific corner, thereby reducing unnecessary power consumption.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If conventional process corner detection methods are used, then process corner information can be obtained, but complex procedures and storage requirements increase device complexity

Engineering Contradiction:
Improveprocess corner informationVSAvoidcomplexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing a system where the die itself performs the measurement and determination of its process corner using built-in circuitry. The process corner detection is integrated directly into the operational logic, eliminating the need for external characterization equipment, complex test procedures, or separate storage mechanisms for process corner data.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS7634746B1Process corner estimation circuit with temperature compensation
Publication Date: 2009.12.15 NAT SEMICON CORP
  • US7634746B1 patent drawing
  • US7634746B1 patent drawing
  • US7634746B1 patent drawing

AI summary

A process corner estimation circuit with temperature compensation is included in each die formed from a silicon wafer in order to quickly and easily provide a determination of process corner. The temperature compensation circuitry provides input current to a clock generator, the input current to the clock generator being inversely proportional to the temperature of the die. The clock generator circuit of the indicator circuit includes an array of flip-flop elements and is run at a lower operating voltage, such that the differences in delay in the generated timing signal are accentuated for different process corners. The period of the timing signal is determined using slow and fast clock counters, with the slow clock counting a number of cycles of the timing signal and the fast clock counting a number of cycles of a fixed frequency. The count produced by the fast clock corresponds to the delay in the clock generator circuit, giving a temperature compensated indication of the process corner of the die.