Process Furnace Rear Exhaust Layout for Maintenance Access

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Solution Overview

Problem

Conventional processing apparatuses face challenges in maintaining exhaust efficiency and securing a maintenance region when the exhaust apparatus is installed on the same floor as the process furnace, leading to reduced conductance and limited access for maintenance due to the layout and connection via long pipes.

Innovation Solution

A configuration that allows for a maintenance region to be provided by positioning the exhaust structure and apparatus adjacent to each other, with the exhaust apparatus installed on the same floor as the process furnace, ensuring efficient exhaust and enabling easy maintenance access by securing a wider maintenance region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the exhaust apparatus is installed on the same floor as the process furnace, then the exhaust efficiency is improved, but the maintenance region cannot be secured

Engineering Contradiction:
Improveexhaust efficiencyVSAvoidmaintenance region
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The exhaust apparatus is positioned at the rear side of the housing, utilizing the depth dimension of the housing structure. This allows the exhaust apparatus to be integrated into the housing's third dimension (front-to-back axis), freeing up the lateral maintenance region while maintaining close proximity for efficient exhaust connection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the process furnace and exhaust apparatus are installed on different floors, then many process furnaces can be placed on the same floor, but the conductance becomes small due to long connection pipes

Engineering Contradiction:
Improvefloor space utilizationVSAvoidexhaust conductance
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The exhaust apparatus is merged with the housing structure by positioning it at the rear side and integrating it into the overall housing design. This consolidation eliminates the need for long external connection pipes, maintaining high exhaust conductance while allowing multiple apparatuses to be arranged on the same floor.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If the exhaust structure and exhaust apparatus are arranged in the vicinity of the process furnace, then the exhaust efficiency is improved, but the maintenance region is blocked

Engineering Contradiction:
Improveexhaust efficiencyVSAvoidmaintenance access
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The housing structure is segmented into functional zones: the front side provides maintenance access, while the rear side accommodates the exhaust apparatus. This spatial segmentation allows both maintenance operations and exhaust functions to coexist without interference, with each zone dedicated to its specific purpose.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12365982B2Processing apparatus and exhaust system
Publication Date: 2025.07.22 KOKUSAI DENKI KK
  • US12365982B2 patent drawing
  • US12365982B2 patent drawing
  • US12365982B2 patent drawing

AI summary

According to one aspect of the technique, there is provided a processing apparatus including: a process structure including: a process furnace, in which an object to be processed is processed by a gas, provided in a housing; and an opening configured to enable a maintenance and provided at a rear side of the housing; an exhaust structure configured to allow a maintenance region to be provided at a region facing the opening and to exhaust the gas from the process furnace; and an exhaust apparatus configured to secure the maintenance region at the region facing the opening and placed in contact with a side of the exhaust structure opposite to the process structure.