Process Gas Cooling Layout for High-Aspect-Ratio Plasma Etching

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Solution Overview

Problem

Existing plasma etching technologies face challenges in achieving a high etching aspect ratio and maintaining process gas temperature control without affecting the temperature of the plasma etching apparatus components.

Innovation Solution

A plasma etching apparatus with a gas cooling device outside the chamber to control process gas temperature, using temperature and pressure sensors to adjust coolant flow, ensuring ion straightness and maintaining chamber component temperatures constant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If process gas temperature is controlled to improve ion straightness, then etching precision improves, but apparatus component temperature stability may be affected

Engineering Contradiction:
Improveion straightnessVSAvoidcomponent temperature
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent segments the temperature control function into a separate gas cooling device that only cools the process gas. This segmentation allows the process gas temperature to be controlled independently from the chamber and component temperatures, improving ion straightness while maintaining component temperature stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas cooling device acts as an intermediary that selectively cools only the process gas before it enters the chamber. This mediator prevents thermal interference with the chamber components, allowing process gas temperature control without compromising component temperature stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Increases etching aspect ratio by controlling process gas temperature, enhancing ion straightness while preserving the etching process's homeostasis and component stability.

Implementation Method 1

a gas cooling device coupled to the gas line from outside the chamber. The gas cooling device includes a gas flow path that the process gas passes through and a cooling flow path that a coolant passes through

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

A gas cooling device is disposed outside the chamber and cooling the process gas supplied from the gas box to the chamber

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 3

A chiller supplies the coolant to the cooling flow path to cool the process gas passing through the gas flow path

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

A plasma generator generates a plasma from the process gas inside the chamber

Methodology Applied
Scientific EffectPlasma generation: Plasma

Implementation Method 5

An electrostatic chuck fixes a wafer substrate in the chamber to etch the wafer substrate

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS20250379038A1Plasma etching apparatus
Publication Date: 2025.12.11 SAMSUNG ELECTRONICS CO LTD
  • US20250379038A1 patent drawing
  • US20250379038A1 patent drawing
  • US20250379038A1 patent drawing

AI summary

A plasma etching device includes a chamber receiving a wafer substrate. The wafer substrate is etched inside the chamber. A gas supply device includes a gas box storing a process gas and a gas line transferring the process gas from the gas box to the chamber. A plasma generator generates a plasma from the process gas inside the chamber. A gas cooling device is disposed outside the chamber and cooling the process gas supplied from the gas box to the chamber. The gas line includes an inlet line supplying the process gas from the gas box to the gas cooling device to cool the process gas. An outlet line supplies the cooled process gas from the gas cooling device to the chamber.