Process Recipe Digital Twin for Versioned Tech Transfer
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Solution Overview
Problem
The existing technology transfer process is inefficient due to asynchronous approval and editing processes, leading to multiple document versions and difficulties in tracking approvals, and lacks formalized digitalization for manufacturing processes.
Innovation Solution
A digital technology transfer system that transforms technology transfer documents into a hierarchical structured model, allowing for digitalization, role-specific views, and integration with manufacturing entities, enabling export of control configuration data to industrial systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If asynchronous approval and editing processes are used for technology transfer documents, then flexibility in document modification is improved, but document version control and tracking become more difficult
Solution Approach 1:
The system implements automated feedback mechanisms where each document modification triggers version control tracking and approval status updates. The digital twin maintains a record of all changes, approvals, and revisions, providing continuous feedback to stakeholders about document status without restricting editing flexibility.
Solution Approach 2:
The digital twin acts as an intermediary between document editors and approval systems. It mediates the asynchronous editing process by automatically tracking versions, managing approval workflows, and maintaining document history, thereby preserving flexibility while eliminating tracking difficulties.
2Reliability
If technology transfer documents are manually processed through approval workflows, then document accuracy is improved, but processing time and efficiency deteriorate
Solution Approach 1:
The system performs preliminary actions by automatically pre-validating document content against manufacturing requirements before formal approval. The digital twin pre-processes documents to identify potential issues, reducing the need for iterative revisions and speeding up the approval process while maintaining accuracy.
Solution Approach 2:
The patent replaces manual mechanical approval processes with automated digital validation systems. The digital twin uses algorithms to automatically verify document accuracy against manufacturing specifications, substituting human review with automated checking to reduce processing time while maintaining or improving accuracy.
3Ease of manufacture
If technology transfer documents are converted to structured digital models, then manufacturing process implementation is improved, but system complexity increases
Solution Approach 1:
The system segments the technology transfer document into discrete structured elements (process steps, parameters, requirements) that can be independently validated and implemented. This segmentation simplifies the digital model by breaking down complex documents into manageable components that map directly to manufacturing operations.
Solution Approach 2:
The digital twin structure serves multiple functions simultaneously: it stores document information, validates manufacturing requirements, tracks approvals, and generates implementation guides. This multi-functionality reduces overall system complexity by consolidating multiple systems into a single unified digital model.
Data Source
AI summary
A digital technology transfer system transforms technology transfer documents to a set of digitized manufacturing procedures and operations documentation. The system can transform a technology transfer document to a hierarchical structured model representing a package, or product to be manufactured, and the process for manufacturing the product. The resulting package model can be integrated into a larger model representing an ecosystem of manufacturing entities and plant facilities by assigning steps of the manufacturing process to one or more selected production lines. The system allows participants in the ecosystem to browse the hierarchical model to view information about the manufacturing entities, their plant facilities, and the packages assigned to the respective facilities. The system offers filtered role-specific views of the technology transfer documents, their approval statuses, and their plant assignments.