Process State Prediction with Virtual Error Training Data

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Solution Overview

Problem

Existing data-driven simulators face challenges in preventing the propagation of prediction errors over time, particularly in multi-input multi-output non-linear systems, leading to reduced prediction accuracy and generalization performance.

Innovation Solution

A method involving a processor that generates an input-output data set with added virtual error data to train a machine learning model, allowing it to accurately predict future states by incorporating potential errors, thereby preventing error propagation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a dynamic prediction model is trained using operation data without virtual error data, then the model can be trained quickly and with simple data preparation, but prediction accuracy deteriorates over time due to error propagation in recursive predictions

Engineering Contradiction:
Improvemodel training timeVSAvoidprediction accuracy
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies preliminary action by adding virtual error data to the training dataset before model training. This pre-processing step incorporates potential future errors into the training phase, enabling the model to learn error compensation patterns in advance. The virtual error data is generated by adding noise with specific statistical properties (mean=0, variance=σ²) to the original operation data, creating a more robust training foundation that prevents error propagation during recursive predictions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If ensemble prediction with multiple models is used to reduce prediction error influence, then prediction reliability improves, but device complexity and computational resources increase

Engineering Contradiction:
Improveprediction accuracyVSAvoidnumber of models
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the training data parameters rather than changing the model architecture or数量. Specifically, it transforms the original operation data into augmented training data by adding virtual error components with controlled statistical parameters (mean, variance). This approach maintains a single model structure while improving prediction reliability through parameter-level data transformation, avoiding the complexity of ensemble methods.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If more training data is collected to improve prediction accuracy, then model performance improves, but data collection time and storage requirements increase

Engineering Contradiction:
Improveprediction accuracyVSAvoiddata collection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies copying by creating virtual replicas of existing operation data with added error components. Instead of collecting additional real-world data over time, the system generates synthetic training samples by copying and transforming existing data points. Each original data point is replicated with added virtual error, creating augmented training datasets that improve model robustness without requiring extended data collection periods or increased storage capacity.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS20250259104A1Information processing apparatus, generation method, and computer readable recording medium
Publication Date: 2025.08.14 YOKOGAWA ELECTRIC CORP
  • US20250259104A1 patent drawing
  • US20250259104A1 patent drawing
  • US20250259104A1 patent drawing

AI summary

An information processing apparatus includes a processor configured to acquire time-series data related to a process value that represents an operation amount with respect to a process and a state of the process, generate an input-output data set in which an operation amount and a process value at a first time are adopted as an input sample and a process value at a second time subsequent to the first time is adopted as an output sample, add virtual error data to each process value of the input sample, and train a machine learning model that outputs a process value at the second time while adopting the operation amount and the process value at the first time as input, by using the input-output data set to which the virtual error data is added.