Processing Additives for Organic Photovoltaic Phase Separation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The efficiency of photovoltaic cells is limited by the ability of their electrodes to transmit light, which restricts the overall energy conversion efficiency, particularly due to the use of semiconductive materials that allow light transmission but have lower electrical conductivity.

Innovation Solution

A composition comprising a polymer and specific compounds such as alkane, cyclopentadithiophene, fluorene, thiophene, benzothiadiazole, naphthalene, or 1,2,3,4-tetrahydronaphthalene is used to form a photoactive layer with separated phases, enhancing the efficiency of photovoltaic cells by facilitating phase separation between electron donor and acceptor materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If semiconductive material (e.g., indium tin oxide) is used to form the electrode through which light passes, then light transmission is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvelight transmissionVSAvoidelectrical conductivity
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies local quality by creating distinct phases within the photoactive layer: a first phase with high electrical conductivity (using conductive polymers or small molecules) and a second phase with high light transmission (using semiconductive materials like ITO or transparent conducting oxides). This spatial separation allows different regions to optimize for their specific functions - the conductive phase handles charge transport while the transparent phase maximizes light transmission to the active layer.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the photoactive layer is formed without processing additives, then the manufacturing process is simpler, but phase separation between electron donor and acceptor materials is insufficient, reducing power-conversion efficiency

Engineering Contradiction:
Improveprocessing simplicityVSAvoidpower-conversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent introduces processing additives as intermediary substances that facilitate phase separation during the solution processing of the photoactive layer. These additives selectively interact with either the electron donor or acceptor materials, promoting their self-assembly into distinct phases with appropriate morphology. The additives are typically used in small quantities (0.1-10 wt%) and can be removed or remain as residual components that continue to influence the phase structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs parameter changes by modifying the solvent composition, concentration, and processing conditions (temperature, time) to control the phase separation behavior. By adjusting these parameters, the system transitions from a homogeneous mixture to a biphasic structure with optimized domain sizes and interfacial areas, directly impacting power-conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these compounds in the photoactive layer improves the power-conversion efficiency of photovoltaic cells by promoting phase separation and reducing the need for post-processing, resulting in enhanced energy conversion capabilities.

Implementation Method 1

facilitating phase separation between electron donor and acceptor materials

Methodology Applied
Scientific EffectPhase separation: Phase Change

Data Source

PatentUS8227691B2Processing additives for fabricating organic photovoltaic cells
Publication Date: 2012.07.24 RGT UNIV OF CALIFORNIA
  • US8227691B2 patent drawing
  • US8227691B2 patent drawing
  • US8227691B2 patent drawing

AI summary

Processing additives, as well as related compositions, photovoltaic cells, photovoltaic modules, and methods, are disclosed.