Processing Device Component Receptacle Segmentation
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Solution Overview
Problem
Existing processing devices for container blanks lack flexibility and efficiency in adapting to different production requirements, particularly in integrating with production lines for aerosol cans or tubes, as they often require separate areas for monitoring, supply, and disposal, which can disrupt the production process.
Innovation Solution
The processing device features a component receptacle arranged in a second circular surface section to form a full circle with the transport path, allowing for independent loading and unloading of components, and a workpiece rotary table with aligned receiving devices for efficient processing and movement of container blanks, along with a machine bed design that facilitates easy integration and maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the component receptacle is arranged in the first surface section (transport path area), then it can be easily accessed for loading and unloading components, but it disrupts the production process by requiring separate areas for monitoring, supply, and disposal
Solution Approach 1:
The component receptacle is moved from the first surface section (transport path area) to the second surface section (opposite side of machine bed), utilizing the third dimension of spatial arrangement. This dimensional separation allows the receptacle to be accessible for loading/unloading while the transport path remains uninterrupted for continuous production.
Solution Approach 2:
The machine bed surface is segmented into two distinct surface sections: the first surface section for continuous transport path operations and the second surface section for component supply and disposal. This segmentation allows independent access to the component receptacle without disrupting the production flow in the first section.
2Ease of operation
If the processing device is integrated into a production line with all machines accessible from the front side, then monitoring and control are simplified, but maintenance, supply, and disposal operations are disrupted
Solution Approach 1:
The component receptacle and associated supply/disposal operations are relocated to the second surface section, which is accessible from the rear side of the machine. This allows front-side accessibility for monitoring and control while enabling rear-side accessibility for maintenance, supply, and disposal operations without mutual interference.
3Productivity
If the workpiece rotary table transports container blanks along a circular path, then processing operations can be performed at multiple stations, but the component receptacle cannot be independently loaded and unloaded
Solution Approach 1:
The machine bed surface is divided into two functional zones: the first surface section containing the circular transport path for multi-station processing, and the second surface section providing independent access for component receptacle operations. This spatial segmentation enables both multi-station processing and independent component supply/disposal simultaneously.
Solution Approach 2:
The component receptacle operations are moved to the second surface section, utilizing the spatial dimension opposite to the transport path. This allows independent loading and unloading of components while the workpiece rotary table continues its circular transport operations without interference.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The apparatus (1) has several operating devices (16-20) that are laid opposite to rotary worktable (14) in radial direction and are designed for processing of container blanks (4). A conveyor (40) is designed for conveyance of components of container blanks, and for container blanks along conveyor section between component mounting and assigned operating device. A component mounting (41) is located in one circle segment shaped surface section (48), to supplement other surface section determined by circular orbit section shaped conveyance path (46) to make full circle. An independent claim is included for a method for operation of processing apparatus.