Processing Machine Handling Devices Vertical Stacking
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Solution Overview
Problem
Existing processing machines lack flexibility and productivity in handling and processing of three-dimensional bodies with stiff and/or rigid boundary surfaces, particularly hollow bodies used as containers, which limits their ability to efficiently perform decoration and printing processes for large quantities of packaged goods.
Innovation Solution
A processing machine with multiple processing stations and handling devices that allows for flexible arrangement and selection of processing stations, including printing units, and uses a control system to optimize the sequence and efficiency of machining processes, enabling simultaneous operation of multiple handling devices with collision-free movement paths to increase throughput.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple handling devices are used to increase productivity, then the output quantity of processed bodies increases, but the risk of collision between handling devices increases
Solution Approach 1:
The patent introduces a vertical dimension by arranging handling devices at different heights (first handling device at first height, second handling device at second height). This spatial separation in the vertical dimension allows multiple handling devices to operate simultaneously without colliding, while still accessing the same processing stations on the horizontal plane.
Solution Approach 2:
The patent implements dynamic control of handling device operations through a control system that coordinates the timing and movement of multiple handling devices. The system can dynamically adjust which handling device services which processing station based on real-time conditions, preventing collisions while maximizing productivity.
2Adaptability or versatility
If processing stations are arranged in a fixed linear sequence, then the machine structure is simple, but the flexibility in processing sequences is limited
Solution Approach 1:
The patent divides the processing system into discrete, independently controllable processing stations (first processing station, second processing station, etc.) that can be selectively activated. Each station can be serviced by different handling devices, allowing flexible reconfiguration of processing sequences without requiring physical rearrangement of the entire machine structure.
Solution Approach 2:
The patent creates universal handling devices that can service multiple different processing stations, and processing stations that can be serviced by multiple different handling devices. This multi-functionality allows the same physical infrastructure to support various processing sequences and configurations.
3Productivity
If handling devices move along fixed conveying paths, then the control system is simple, but the ability to optimize processing efficiency is reduced
Solution Approach 1:
The patent implements dynamic path selection and timing optimization for handling devices. The control system can dynamically determine the optimal sequence and timing for handling devices to service processing stations, adjusting operations in real-time to maximize throughput and minimize idle time, rather than following fixed predetermined paths.
Solution Approach 2:
The patent incorporates feedback mechanisms where the control system monitors the status of processing stations and handling devices, then uses this information to dynamically adjust operational sequences. This feedback loop enables continuous optimization of processing efficiency based on actual system conditions.
Data Source
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AI summary
The invention proposes a processing machine which is designed, in particular, in the form of a printing machine and has a plurality of processing stations (02; 03; 04; 06) for the processing of (hollow) bodies (07), wherein the processing stations (02; 03; 04; 06) provided for the processing of the bodies (07) are arranged in an operating chamber (01), each at different positions, in a state in which they are lined up in a row in the direction of transport of the bodies (07) which are to be processed, wherein the processing stations (02; 03; 04; 06) arranged in the same horizontal plane in the operating chamber (01), wherein a body (07) which is to be processed, or which has been processed, is transported from one processing station (02; 03; 04; 06) to the next beneath that horizontal plane in which the individual processing stations (02; 03; 04; 06) are arranged, wherein a plurality of simultaneously operated, or at least simultaneously operable, handling devices (08) are provided in the operating chamber (01), wherein each handling device (08) is provided in each case for transporting at least one body (07) which is to be processed, or which has been processed, and wherein at least two of the handling devices (08), which are arranged in the same operating chamber (01) and are simultaneously operated, or at least simultaneously operable, are arranged in different horizontal planes arranged vertically one above the other and are each moved, or at least capable of being moved, horizontally in the respective plane.