Processing machine with suction device, and method
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Solution Overview
Problem
Existing suction devices in processing machines have limited energy efficiency and installation space, making it difficult to extend their range of applications for removing machining residues like chips and dust without compromising efficiency.
Innovation Solution
A processing machine with a suction device featuring a movable first connector for establishing fluid connections with multiple second connectors in various directions, allowing for flexible hose arrangements and increased installation space utilization, along with drive units for precise movement and additional cleaning functions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the suction device is extended to increase the range of applications, then the versatility is improved, but the installation space is exceeded and energy efficiency deteriorates
Solution Approach 1:
The first connector is enabled to move not only in the first direction (along the row of second connectors) but also in a second direction crossing the first direction, allowing connection to third connectors positioned in different spatial dimensions. This multi-directional movement capability extends the suction device's application range without proportionally increasing the installation space footprint.
Solution Approach 2:
The first connector is designed as a movable component that can dynamically reposition itself in multiple directions to establish fluid connections with different second connectors and third connectors. This dynamic positioning capability allows a single connector to serve multiple functions and positions, effectively extending versatility without requiring multiple fixed connectors that would consume additional installation space.
2Adaptability or versatility
If the first connector moves in multiple directions to establish fluid connections, then the adaptability is improved, but the device complexity increases
Solution Approach 1:
The first connector serves multiple functions by being capable of moving in both the first direction (to connect with second connectors) and the second direction (to connect with third connectors). This multi-functional design consolidates what would otherwise require multiple separate connectors and their associated movement mechanisms, thereby extending connection flexibility while actually reducing overall device complexity.
3Loss of energy
If the main hose is moved along the support member to improve energy efficiency, then the energy efficiency is improved, but the installation space is limited
Solution Approach 1:
The connector movement capability in the second direction (crossing the first direction) allows the suction device to access third connectors positioned in different spatial locations, effectively extending the operational range without requiring proportional extension of the support member in the first direction. This multi-dimensional approach improves energy efficiency by reducing hose routing complexity while maintaining compact installation space.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances energy efficiency, extends the range of applications, and simplifies hose installations, enabling effective removal of machining residues while maintaining a compact design and reducing switching times.
Implementation Method 1
a suction air flow can be conducted from the first connector to the second connector or vice versa
Data Source
AI summary
The invention relates to a processing machine having a suction device, and a method. Such a processing machine can be used to machine workpieces made of wood, wood materials or the like, as is the case in the furniture or components industry, for example.