Single-Conveyor Product Array Formation for Compact Packaging
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing packaging systems require multiple manipulators and conveyors to form aligned arrays of products, which can be inefficient and space-consuming.
Innovation Solution
A method and system that uses a manipulator to form multiple aligned arrays of products from a single array by aligning products transversely on a conveyor, reducing the number of manipulators needed and simplifying the layout by using a single conveyor for product alignment and transfer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If multiple manipulators and conveyors are used to form aligned arrays of products, then the alignment and feeding of products to the boxing machine is achieved, but the system complexity and space requirements increase
Solution Approach 1:
The patent combines the functions of multiple manipulators and conveyors into a single manipulator that performs both alignment and array formation. The manipulator picks up products sequentially and places them in predetermined positions to create aligned arrays, eliminating the need for separate alignment and array formation mechanisms.
Solution Approach 2:
The single manipulator is designed to perform multiple functions: picking up products from the conveyor, aligning them transversely, forming arrays in predetermined orientations, and placing them in the boxing machine. This multi-functional approach reduces the overall number of components needed in the system.
2Productivity
If multiple manipulators and conveyors are used to form aligned arrays of products, then the product feeding to the boxing machine is ensured, but the space consumption increases
Solution Approach 1:
The patent merges the alignment function and array formation function into a single operational sequence performed by one manipulator. The manipulator first aligns products transversely on the conveyor, then forms arrays by placing aligned products in predetermined orientations, all within the same workspace area.
Solution Approach 2:
The manipulator utilizes the vertical dimension and transverse positioning to create arrays without requiring additional horizontal space for separate alignment and array formation conveyors. Products are arranged in multiple dimensions (transverse alignment plus vertical stacking in arrays) to achieve efficient packing within a compact footprint.
Data Source
AI summary
A method and system for forming on a feed conveyor a number N of arrays of products (R1, R2, . . . RN) starting from products (P1, P2, . . . PN) initially arranged in a single array of products (R1).