Product Packaging Molding With Steel Plates and Electric Cylinders
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Solution Overview
Problem
Manual packaging of export products leads to damage, deformation of packaging, increased labor and time costs, and reduced efficiency due to high summer temperatures, causing customer dissatisfaction and financial loss for enterprises.
Innovation Solution
An electronically controlled product packaging molding device with steel plates and electric cylinders for automated movement, allowing precise packaging and molding of products.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual packaging operation is used, then flexibility and adaptability are maintained, but packaging efficiency is low and product damage occurs
Solution Approach 1:
The packaging device performs packaging operations automatically without human intervention. The control system coordinates multiple electric cylinders to move steel plates and complete packaging tasks independently, eliminating manual operation while maintaining high efficiency and preventing product damage through controlled automated movements.
2Manufacturing precision
If automated packaging device is introduced, then packaging efficiency and precision are improved, but device complexity increases
Solution Approach 1:
The packaging device is divided into multiple independent functional modules, each controlled by separate electric cylinders. The steel plates are segmented into front, rear, upper, and lower components that can move independently. This modular segmentation allows precise control of each component while keeping the overall device manageable through distributed control.
Solution Approach 2:
The patent replaces complex mechanical linkages with electric cylinders for actuation. Instead of using mechanical gears, levers, or cam mechanisms to achieve precise movements, the invention uses electrically controlled cylinders to directly position steel plates, simplifying the mechanical structure while improving precision and controllability.
3Loss of time
If manual packaging is performed in high temperature environment, then operational flexibility is maintained, but labor costs and time consumption increase
Solution Approach 1:
The automated packaging device operates continuously without interruption by hot weather conditions. Multiple electric cylinders work in sequence to complete packaging operations without the breaks, fatigue, or reduced efficiency that affect manual workers in high temperatures. The system maintains consistent speed and precision throughout the packaging process.
Data Source
AI summary
The invention discloses an electronically controlled product packaging molding device, comprising a front steel plate, steel behind the front steel plate, and fixed steel, wherein the front steel plate is welded by steel pipes, and the rear of the front steel plate is provided with a steel behind the front steel plate; the steel behind the front steel plate is provided with an upper steel bar right electric cylinder, and the side of the upper steel bar right electric cylinder is provided with an upper steel bar left electric cylinder; an upper steel bar is connected to the ends of the upper steel bar left electric cylinder and the upper steel bar right electric cylinder.