Production Tracking for Automatic Withholding of Abnormal Panels

Solution Overview

Problem

Current manufacturing processes for display panels are inefficient in withholding abnormal products, requiring significant manpower and prone to human errors, leading to potential leaks of defective products.

Innovation Solution

A production management method and system that acquires first-time data from machines, filters production data using a preset algorithm, searches for the current distribution site of abnormal products, and withholds them at designated sites, reducing manual intervention and errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual confirmation and withholding of abnormal products is performed by workers, then the abnormal products can be withheld, but the process is complicated and consumes lots of manpower resources

Engineering Contradiction:

Improvewithholding effectivenessVSAvoidprocess complexity

Core Design Contradiction:

ReliabilityVSEase of operation

Solution Approach 1:

The system performs automatic identification, tracking, and withholding of abnormal products through automated equipment without requiring manual worker intervention. The abnormal products are withheld automatically based on system-generated identification data, making the system self-sufficient and eliminating the need for complex manual processes.

Inventive Principle:

Principle #25Self-service

Solution Approach 2:

Manual mechanical processes of worker confirmation and physical withholding are replaced with automated identification systems, data processing systems, and automated withholding mechanisms. This substitution eliminates the need for human labor in the withholding process while maintaining or improving effectiveness.

Inventive Principle:

Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual confirmation and withholding of abnormal products is performed by workers, then the abnormal products can be withheld, but lots of manpower resources are consumed

Engineering Contradiction:

Improvewithholding effectivenessVSAvoidmanpower resources

Core Design Contradiction:

ReliabilityVSQuantity of substance

Solution Approach 1:

The system performs automatic identification, tracking, and withholding of abnormal products through automated equipment without requiring manual worker intervention. The abnormal products are withheld automatically based on system-generated identification data, making the system self-sufficient and eliminating the need for complex manual processes.

Inventive Principle:

Principle #25Self-service

Solution Approach 2:

Manual mechanical processes of worker confirmation and physical withholding are replaced with automated identification systems, data processing systems, and automated withholding mechanisms. This substitution eliminates the need for human labor in the withholding process while maintaining or improving effectiveness.

Inventive Principle:

Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If manual confirmation and withholding of abnormal products is performed by workers, then the abnormal products can be withheld, but the abnormal products are prone to leak out due to man-made causes

Engineering Contradiction:

Improvewithholding effectivenessVSAvoidproduct tracking accuracy

Core Design Contradiction:

ReliabilityVSLoss of information

Solution Approach 1:

The system continuously tracks abnormal products through automated identification data and provides real-time feedback on product locations and statuses. This feedback mechanism ensures that all abnormal products are accounted for and withheld properly, eliminating the information loss and tracking errors that occur with manual processes.

Inventive Principle:

Principle #23Feedback

Solution Approach 2:

Manual mechanical processes of worker confirmation and physical withholding are replaced with automated identification systems, data processing systems, and automated withholding mechanisms. This substitution eliminates the need for human labor in the withholding process while maintaining or improving effectiveness.

Inventive Principle:

Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11422541B2Production management method and system

Publication Date: 2022.08.23 HKC CORP LTD

AI summary

Disclosed are a production management method and a production management system. The method includes: acquiring a first time data of a first type machine; filtering to obtain a production data of a first type product produced by the first type machine under the first time data based on a preset algorithm; searching to obtain a current distribution site of the first type product, according to the production data of the first type product; and withholding the first type product in the current distribution site.