Programmable Current Limit Circuit for Power Supplies

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Solution Overview

Problem

Existing power supply systems with programmable output voltage lack effective current limit mechanisms that can dynamically adjust to ensure safety and efficiency across varying input and output voltage conditions.

Innovation Solution

A control circuit and method that generates a limit signal based on the output voltage of the power supply to regulate the switching current of a transformer, using a PWM circuit to produce a switching signal that adjusts the output voltage, with a programmable feedback loop for adaptive current limiting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed current limit mechanism is used in a power supply with programmable output voltage, then the circuit complexity is reduced, but the safety and efficiency cannot be ensured across varying input and output voltage conditions

Engineering Contradiction:
ImprovesafetyVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic current limit mechanism where the current limit value is not fixed but varies according to the programmable output voltage setting. The control circuit continuously adjusts the current limit based on the relationship between output voltage and switching current, enabling the system to adapt to different operating conditions while maintaining safety without requiring overly complex additional circuitry.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs a feedback mechanism where the control circuit monitors the output voltage and switching current, then adjusts the current limit accordingly. The PWM circuit receives feedback about the actual operating conditions and modulates the switching signal to maintain the current within safe limits while achieving the desired output voltage, thus improving safety through intelligent control rather than complex hardware.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If a programmable output voltage is implemented, then the adaptability is improved, but the current limit mechanism becomes insufficient for varying operating conditions

Engineering Contradiction:
Improveprogrammable output voltageVSAvoidcurrent limit effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent makes the current limit dynamic by linking it to the programmable output voltage setting. As the output voltage is programmed to different values, the current limit automatically adjusts to appropriate levels. This dynamic adjustment ensures that the current limit remains effective across the full range of programmable output voltages and input voltage variations, maintaining reliability while preserving adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of current limit based on the output voltage setting and operating conditions. By varying the current limit parameter in response to changes in output voltage and input voltage, the system maintains effective current protection across all programmable operating conditions, resolving the contradiction between adaptability and reliability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the current limit is dynamically adjusted based on output voltage, then the efficiency is improved, but the control circuit complexity increases

Engineering Contradiction:
ImproveefficiencyVSAvoidcontrol circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent designs the control circuit to perform multiple functions: voltage regulation, current limiting, and adaptive adjustment all within a single integrated PWM control architecture. The same control circuit that regulates the output voltage also dynamically adjusts the current limit based on the operating conditions, eliminating the need for separate dedicated circuits and minimizing overall complexity while achieving improved efficiency through dynamic adjustment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control circuit automatically adjusts the current limit based on the programmed output voltage and actual operating conditions without requiring external intervention or complex additional control logic. The system serves itself by using its own output voltage information to determine the appropriate current limit, simplifying the control architecture while achieving efficient adaptive current limiting.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9647561B2Programmable current limit circuit for a programmable power supply
Publication Date: 2017.05.09 SEMICON COMPONENTS IND LLC
  • US9647561B2 patent drawing
  • US9647561B2 patent drawing
  • US9647561B2 patent drawing

AI summary

A control circuit of a power supply is provided. The control circuit includes a circuit and a PWM circuit. The circuit generates a limit signal in response to an output voltage of the power supply for limiting a switching current of a transformer of the power supply. The PWM circuit generates a switching signal in response to a feedback signal and the limit signal for switching the transformer and regulating the output voltage of the power supply. A level of the feedback signal is related to a level of the output voltage of the power supply. The output voltage of the power supply is programmable.