Programmable Sensor Interface with Hierarchical Curve Configuration

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Solution Overview

Problem

Existing sensor apparatuses lack a flexible and universal electronic component that can be programmed for various types of sensitive devices and configurations, limiting their adaptability and functionality.

Innovation Solution

A programmable electronic component with multiple hierarchical programming levels allows for basic setup adjustments, characteristic curve tuning, and switching mode configurations, enabling its use across different sensor types and families without requiring additional external components, and providing protective functions like short-circuit protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a sensor apparatus is designed with fixed functionality for specific sensor types, then the device complexity is reduced and manufacturing is simplified, but the adaptability and versatility across different sensor types and applications are limited

Engineering Contradiction:
Improveadaptability to different sensor typesVSAvoidelectronic component complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electronic component is designed as a universal platform that can be configured to work with multiple types of sensitive devices (inductive, capacitive, magnetic field-sensitive, optical, ultrasonic) through programmable control logic and adjustable parameters, eliminating the need for separate dedicated components for each sensor type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electronic component incorporates programmable parameters including characteristic curves, switching points, output signal types, and operational modes that can be adjusted through hierarchical programming levels, allowing the same hardware to adapt to different sensor applications and requirements

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple specialized electronic components are provided for different sensor types, then the functionality for each specific sensor type is optimized, but the device complexity and hardware inventory requirements increase

Engineering Contradiction:
Improvefunctionality across sensor familiesVSAvoidhardware inventory
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

A single universal electronic component design serves multiple sensor families and applications through configuration rather than requiring separate specialized components for each sensor type, thereby reducing hardware inventory requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention uses software-based configuration and programmable logic to create virtual copies of specialized functionality within a universal hardware platform, eliminating the need to physically manufacture and stock multiple specialized component variants

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If the electronic component provides extensive programming options and adjustment possibilities, then the adaptability and customization capability are improved, but the ease of operation and configuration complexity increase

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidprogramming complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The programming interface is divided into hierarchical levels with different access rights and configuration scopes, allowing users to perform simple operations at basic levels while reserving advanced customization options for specialized applications, thereby simplifying the overall user experience

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electronic component includes pre-configured default settings and factory-calibration data that enable immediate operation without programming, while still allowing users to access and modify parameters when customization is required

Inventive Principle:
Principle #10Preliminary action

4Adaptability or versatility

If the electronic component is designed to be programmable and reconfigurable, then the adaptability is improved, but the reliability and stability of the sensor apparatus may be compromised due to potential configuration errors

Engineering Contradiction:
ImprovereconfigurabilityVSAvoidoperational stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The electronic component incorporates factory pre-calibration and default configuration settings that ensure reliable operation out-of-the-box, while still allowing field reconfiguration when needed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system includes configuration validation and error detection mechanisms that provide feedback during programming and setup, preventing invalid configurations and ensuring operational reliability

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8660806B2Electronic component for a sensor apparatus, sensor apparatus and method of configuring a sensor apparatus
Publication Date: 2014.02.25 BALLUFF
  • US8660806B2 patent drawing
  • US8660806B2 patent drawing
  • US8660806B2 patent drawing

AI summary

The invention relates to an electronic component for a sensor apparatus comprising a first terminal device for connecting a sensitive device which is influenceable by a target, a second terminal device for the external communication, and a control device and/or an evaluation device which provides output signals, wherein the component is programmable via the second terminal device, characterized by a first programming level in which parameters for the setup of the sensor apparatus are adjustable and a second programming level in which a characteristic curve of the sensor apparatus is adjustable, wherein the first programming level is hierarchically superordinate to the second programming level and adjustments and/or possibilities of adjustment in the second programming level are a function of adjustments in the first programming level.