Projectile Base Flange for Gyroscopic Stability

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Solution Overview

Problem

40 mm grenades exhibit low aerodynamic damping and gyroscopic stability, limiting their range and accuracy when used for precision roles, particularly in non-lethal applications like HEMI devices, due to their low length-to-diameter ratio and reliance on tethers for delivering electrical waveforms.

Innovation Solution

A 40 mm projectile design featuring a spin-stabilized flight path with a base flange that increases the gyroscopic stability factor (Sg) above 1.0, incorporating a rounded ogival nose region, midsection, and base region with a base flange that reduces aerodynamic overturning moment and enhances aerodynamic damping, allowing for improved stability and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a 40 mm grenade uses a low length-to-diameter ratio design, then the interior volume is maximized for payload capacity, but the aerodynamic damping is insufficient leading to reduced range and accuracy

Engineering Contradiction:
Improveinterior volumeVSAvoidaccuracy
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The projectile is divided into distinct functional segments: a ogival nose section for aerodynamic stability, a cylindrical midsection for payload accommodation, and a base section with stabilizing fins. This segmentation allows each section to be optimized for its specific function while maintaining overall performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Stabilizing fins are added to the base of the projectile, introducing a new dimensional element perpendicular to the flight path. These fins provide aerodynamic stability and control without significantly increasing the projectile's length, thus maintaining payload volume while improving accuracy

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If a 40 mm grenade is designed for precision roles, then range and accuracy are improved, but the gyroscopic stability factor remains low due to the inherent design constraints

Engineering Contradiction:
ImproveaccuracyVSAvoidgyroscopic stability factor
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The projectile is pre-spinned during launch through rifling in the launcher barrel, creating initial gyroscopic stability. Additionally, the center of gravity is deliberately positioned forward of the center of pressure to create a stabilizing moment that maintains flight attitude

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The projectile employs composite construction with a metal nose section for aerodynamic stability, a polymer or metal midsection for payload housing, and a base section with aerodynamic fins. This composite approach allows optimization of each material for its specific functional requirements

Inventive Principle:
Principle #40Composite materials

3Reliability

If a tethered HEMI device is used, then the electric waveform can be delivered effectively, but the range and accuracy are limited and only one individual can be incapacitated at a time

Engineering Contradiction:
ImproveHEMI delivery effectivenessVSAvoidrange
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The tether is completely removed from the system. Instead of delivering electricity through a physical connection, the projectile is designed to deliver the electric waveform through direct impact with the target, eliminating all tether-related constraints on range, accuracy, and operational flexibility

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The projectile carries its own power source and waveform delivery mechanism integrated into the impactor tip. The system is self-contained, requiring no external tether connection to deliver the HEMI effect, thus enabling independent operation at extended ranges

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves increased range and accuracy, enabling effective incapacitation at desired ranges with reduced coning motion and improved delivery of electric waveforms without tethers, enhancing the effectiveness and versatility of non-lethal HEMI projectiles.

Implementation Method 1

The base region further comprises a base flange. With the base flange, the aerodynamic overturning moment about the center of gravity is reduced to increase the gyroscopic stability factor (Sg) above 1.0 or greater for stable flight

Methodology Applied
Scientific EffectGyroscopic stability: Gyroscope

Implementation Method 2

A projectile having a spin stabilized gyroscopically stable flight path

Methodology Applied
Scientific EffectSpin stabilization: Gyroscope

Implementation Method 3

the base flange functions as a stabilizer... increased aerodynamic damping significant reduced round to round dispersion

Methodology Applied
Scientific EffectAerodynamic damping: Damping

Data Source

PatentUS11402185B1Projectile with improved flight performance
Publication Date: 2022.08.02 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US11402185B1 patent drawing
  • US11402185B1 patent drawing
  • US11402185B1 patent drawing

AI summary

A projectile having a spin stabilized gyroscopically stable flight path due to a base flange. With the base flange, the aerodynamic overturning moment about the center of gravity is reduced to increase the gyroscopic stability factor for stable flight. In one application, a medium-caliber untethered human electro-muscular incapacitation (HEMI) projectile has improved effectiveness due to its stable flight from launch to targets. Other applications for damping resulted in significant improvement in ground dispersion of 40 mm projectiles. The increased stability and increased aerodynamic damping reduce coning motion during flight which ensures that the projectile arrives at the target with greater accuracy, and with its nose oriented for effective incapacitation of the target.