Projectile Bearing Unit Axial Spring Preload

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Solution Overview

Problem

The existing guided ammunition projectile bearing units suffer from brinelling due to high acceleration forces during firing, leading to unwanted effects on the running behavior and controllability, particularly due to excessive friction and potential damage from high launch loads.

Innovation Solution

A bearing unit design featuring a roller bearing system with a spring element that prestresses the second ring axially during firing, allowing the projectile parts to move apart in flight, reducing axial loads on the bearing and incorporating a support element to manage the weight and acceleration forces, ensuring low-friction and constant rotation, and utilizing ceramic ball bearings for high rigidity and preload.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a roller bearing is used to connect projectile parts, then the projectile parts can rotate freely about the longitudinal axis, but the bearing suffers from brinelling due to high acceleration forces during firing

Engineering Contradiction:
Improvefree rotation of projectile partsVSAvoidbearing damage from acceleration
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A spring element is introduced between the second ring and the second projectile part to absorb and cushion the high acceleration forces during firing. The spring element compresses under the launch load, preventing these forces from being transmitted directly to the roller bearing, thus avoiding brinelling damage while allowing free rotation during flight

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the projectile parts are held together in the barrel position, then the bearing unit is protected during storage, but the bearing unit is subjected to high loads during firing

Engineering Contradiction:
Improveprotection of bearing unitVSAvoidaxial loads on bearing during firing
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The bearing unit is designed to dynamically change its state between two positions: in the barrel position, the projectile parts are held together with the bearing protected; during firing, the spring element allows the parts to separate axially, reducing the loads transmitted to the bearing while maintaining rotational capability

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution prevents damage to the bearing unit under high acceleration, maintains free rotation of the tail unit, and ensures consistent control by dissipating launch forces, thereby enhancing the reliability and accuracy of the projectile's flight.

Implementation Method 1

The bearing unit contains a spring element which, in the barrel position, prestresses the second ring in the axial direction in a firing direction of the projectile relative to the second projectile part with a prestressing force.

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The bearing unit contains a - in particular axially guiding - roller bearing with a first and a second ring and rolling elements

Methodology Applied
Scientific EffectRoller bearing: Ball Bearing

Data Source

PatentEP3992571B1Projectile
Publication Date: 2023.06.07 DIEHL DEFENCE GMBH & CO KG
  • EP3992571B1 patent drawingFigure 1
  • EP3992571B1 patent drawingFigure 2
  • EP3992571B1 patent drawingFigure 3

AI summary

A bearing unit (12) for a projectile (2) of guided ammunition, wherein two projectile parts (8a,b) are connected by means of the bearing unit (12) and are displaceable and rotatable relative to each other, comprises a rolling bearing (18) with first and second rings (20a,b) and rolling elements (22), wherein the first ring (20a) is fixed to a first mounting section (28a) of the first projectile part (8a) in the axial direction of a longitudinal axis (4) and the second ring (20b) is mounted to a second mounting section (28b) of the second projectile part (8b) so as to be displaceable in the axial direction, and a spring element (46) which, in a tube position (R), pre-tensions the second ring (20b) in the axial direction relative to the second projectile part (8b) and transfers the projectile (2) from the tube position (R) to the flight position (F) after its firing. A projectile (2) contains the first (8a) and second projectile part (8b) and the storage unit (12).