Projecting Apparatus Perpendicular Airflow Heat Dissipation

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Solution Overview

Problem

Conventional projecting apparatuses face issues with heat dissipation efficiency due to air flow turbulence and noise caused by converging air flows, which leads to reduced air flow rates and non-uniform cooling distributions.

Innovation Solution

The projecting apparatus is designed with a chassis configuration that includes separate and perpendicular air flow paths for the first and second fan sets, with strategically positioned air inlets and outlets, heat sinks, and a power supply to prevent air flow convergence, ensuring that air flows do not have a rotational property and are easily controlled, thereby enhancing heat dissipation efficiency and reducing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If two air flows having rotational property converge in front of the air outlets, then the air flows form turbulence, but this causes flow resistance that hinders air flow, decreases air flow rate and increases noise

Engineering Contradiction:
Improveair flow stabilityVSAvoidair flow rate
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent divides the single air outlet into two separate air outlets (first air outlet and second air outlet) positioned at different locations on the chassis. The first fan set discharges air through the first air outlet while the second fan set discharges air through the second air outlet. This segmentation prevents the rotational air flows from converging and creating turbulence, thereby maintaining stable air flow paths and improving overall air flow rate while reducing noise.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If additional air guiding design is added to control air flow direction, then air flow distribution becomes more uniform, but device complexity increases

Engineering Contradiction:
Improveair flow controlVSAvoidair guiding design
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of adding complex air guiding structures within the single outlet path, the patent resolves air flow control by transitioning to a different spatial dimension - using multiple air outlets positioned at different locations and orientations on the chassis. This dimensional approach allows each fan set to discharge air in its own direction without interference, achieving uniform and controllable air flow distribution while avoiding the need for additional air guiding components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If cold air cools the light source heat sinks first, then the air is heated before reaching the power supply, but this limits the cooling effect on the power supply

Engineering Contradiction:
Improvecooling effectVSAvoidpower supply cooling
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent implements separate air cooling paths by dividing the cooling system into two independent circuits: one circuit with the first fan set that draws air through the first air inlet and discharges through the first air outlet, and another circuit with the second fan set that draws air through the second air inlet and discharges through the second air outlet. This allows different regions of the chassis (including areas with light source heat sinks and power supply) to receive targeted cooling airflow, ensuring that the power supply receives adequate cooling without being limited by pre-heated air from upstream components.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves air flow rates and reduces noise by ensuring perpendicular and separate flow directions, resulting in effective heat dissipation for the projecting apparatus's components.

Implementation Method 1

the first fan set is configured to drive air to flow via the first air inlet into the chassis to form a first air flow, and the first air flow flows out of the chassis via the first air outlet. The second fan set is configured to drive air to flow via the first air inlet into the chassis to form a second air flow, and the second air flow flows out of the chassis via the second air outlet

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9316894B2Projecting apparatus
Publication Date: 2016.04.19 CORETRONIC CORPORATION
  • US9316894B2 patent drawing
  • US9316894B2 patent drawing
  • US9316894B2 patent drawing

AI summary

A projecting apparatus includes a chassis, an optical engine, a first fan set and a second fan set. The first fan set is disposed in the chassis and located at a first air outlet, and is configured to drive air to flow via a first air inlet into the chassis to form a first air flow. The first air flow flows out of the chassis via the first air outlet. The second fan set is disposed in the chassis and located at a second air outlet, and is configured to drive air to flow via the first air inlet into the chassis to form a second air flow. The second air flow flows out of the chassis via the second air outlet. A flow direction of the first air flow at the first air outlet is perpendicular to that of the second air flow at the second air outlet.