Projecting Terminal Power Supply With Keyed Cable Housing

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Solution Overview

Problem

Existing security and automation systems face challenges in terminating wall wiring due to complex requirements and regulations, requiring skilled labor and often resulting in aesthetically undesirable and potentially hazardous exposed wiring, with compatibility issues between electronic devices and power supplies, particularly concerning current ratings.

Innovation Solution

A power supply assembly with a projecting terminal and a cable where the cable's housing portion surrounds the terminal, providing a secure and aesthetically pleasing connection, and includes a removable connector for easy attachment to electronic devices, with keying components to ensure compatibility with specific power supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wall wiring is terminated in the power supply using traditional methods, then reliable electrical connection is achieved, but installation complexity and labor requirements increase significantly

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a cable end assembly with a contact surface that interfaces between the power supply's projecting terminal and the wall wiring. This intermediary component simplifies the connection process by eliminating the need for traditional wire termination techniques, allowing users to simply insert the cable end into the power supply without requiring electrician-level skills or specialized tools.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If traditional cable connections are used with projecting terminals, then electrical connection is established, but aesthetic appearance deteriorates due to exposed wires and terminals

Engineering Contradiction:
Improveconnection establishmentVSAvoidaesthetic appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The cable end assembly is designed to receive and conceal the power supply's projecting terminal within its housing structure. The contact surface makes electrical contact with the terminal while the housing covers it from view, creating a nested configuration that simultaneously achieves reliable connection and clean aesthetic appearance without exposed wires or terminals.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If universal cable ends are used for different power supplies, then ease of connection improves, but compatibility control decreases allowing incompatible connections

Engineering Contradiction:
Improveconnection easeVSAvoidcompatibility assurance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cable end assembly incorporates an asymmetric keying feature that must align with a corresponding feature on the power supply's projecting terminal. This asymmetric design allows the cable end to be easily inserted when compatible while preventing connection to incompatible power supplies, thus maintaining both ease of operation and compatibility assurance through a simple mechanical interlock.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10671107B2Projecting terminal power supply
Publication Date: 2020.06.02 VIVINT INC
  • US10671107B2 patent drawing
  • US10671107B2 patent drawing
  • US10671107B2 patent drawing

AI summary

An assembly, method, apparatus, and system for supplying power to security, life safety, information technology, and/or automation system components is disclosed. Some embodiments may include a power supply with a projecting terminal and a cable having a first end with an electrical contact surface for contacting a power transmitting surface of the projecting terminal to establish an electrical connection, so that a first end housing portion surrounds the electrical contact surface and at least partially covers the projecting terminal. The electrical contact surface may be adjustable using a spring, which may also assist in maintaining contact with the power transmitting surface located at the projecting terminal distal end. A cable second end may connect with an electronic device, and may be customizable according to the electronic device. Embodiments may also include keying features for ensuring connection with appropriate power supplies.