Projection Device Casing Baffle for Unobstructed Heat Dissipation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Projection devices face limitations in heat dissipation performance due to the need for external mounting and maintaining a specific distance from obstacles, which restricts their convenience and flexibility, especially during vertical projection.

Innovation Solution

The projection device features a casing with a baffle that divides it into two areas, with adjacent air outlets allowing for unobstructed airflow in various placement states, including a fan and heat dissipation module to efficiently manage airflow and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the projection device is placed close to the desktop for vertical projection, then the device structure is simplified and convenience is improved, but the air inlet and outlet are blocked by the desktop, affecting heat dissipation performance

Engineering Contradiction:
Improveplacement convenienceVSAvoidheat dissipation performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The air outlet is divided into multiple independent outlets (first air outlet and second air outlet) located at different positions on the casing. This segmentation allows the device to discharge hot air through different paths, ensuring that at least one outlet remains unobstructed regardless of placement position, thus maintaining heat dissipation performance while enabling close placement to the desktop.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air outlets are distributed in three-dimensional space at different locations on the casing rather than concentrated at a single position. This spatial distribution across multiple dimensions ensures that obstacles like desktops cannot block all air outlets simultaneously, allowing the device to maintain effective heat dissipation in various placement orientations including vertical projection close to the desktop.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If an external mounting part is added to increase distance from the desktop, then heat dissipation performance is maintained, but the device complexity increases and placement flexibility is reduced

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidmounting structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air outlet function is extracted from a single location and distributed across multiple outlets at different positions on the casing. This extraction eliminates the need for external mounting parts to maintain distance from obstacles, as the distributed outlet configuration inherently provides obstruction resistance. The solution achieves heat dissipation reliability through the casing structure itself without adding external mounting components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The multi-outlet air outlet structure serves multiple functions: it provides heat dissipation capability, ensures obstruction resistance in various placement positions, and eliminates the need for external mounting parts. This universal design allows the device to maintain heat dissipation performance while achieving placement flexibility and structural simplicity simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the air outlet is positioned close to the desktop, then the device structure is simplified, but hot air circulation is blocked, causing continuous heating of elements

Engineering Contradiction:
Improvestructure simplicityVSAvoidelement temperature control
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The air outlet is segmented into multiple independent outlets positioned at different locations on the casing. This segmentation ensures that even when the device is placed close to the desktop, at least one outlet remains unobstructed, allowing hot air to escape and preventing continuous circulation blockage that would cause element overheating.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffle structure acts as an intermediary component that guides and directs airflow from the first area to the second area, facilitating hot air discharge through the distributed outlets. The baffle ensures proper airflow paths are maintained even in close proximity to obstacles, preventing temperature buildup while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures effective heat dissipation and flexibility in placement, allowing the device to operate efficiently in both horizontal and vertical positions without external support, enhancing convenience and usability.

Implementation Method 1

a fan (150) adjacent to the baffle (112). The projection device is configured to be placed in one of the first state and the second state, and hot airflow in the projection device is configured to flow out from one of the first air outlet and the second air outlet

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

the light source module (120), an optical engine module (130), a projection lens (140), and a fan (150). The optical engine module (130) is located on a light transmission path of the light source module (120)

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11914275B2Projection device having casing with baffle
Publication Date: 2024.02.27 CORETRONIC CORPORATION
  • US11914275B2 patent drawing
  • US11914275B2 patent drawing
  • US11914275B2 patent drawing

AI summary

Provided is a projection device, including a casing, a light source module, an optical engine module, a projection lens, and a fan. The casing includes a right cover plate and a baffle opposite to each other, and a lower cover plate adjacent to the right cover plate. The baffle divides the casing into first and second areas. The right and lower cover plates respectively have first and second air outlets adjacent to each other and located in the second area. The light source module, the optical engine module, located on a light transmission path of the light source module, the projection lens, connected to the optical engine module, and the fan, adjacent to the baffle, are disposed in the first area of the casing. The projection device is placed in a first or second state, and hot airflow therein flows out from the first or second air outlet.