Projection Control Device Using Imaging Continuity for Position Adjustment

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Solution Overview

Problem

Existing projection systems face challenges in accurately adjusting the projection position, particularly when dealing with complex surfaces or environments where traditional detection methods fail, such as when marker images are distorted or not continuously present.

Innovation Solution

A control device and method that utilize imaging data to determine the continuity of a projection image, performing first control to move the projection range in one direction until continuity is lost, and second control to adjust the range via image processing until continuity is regained, ensuring accurate alignment of the projection with the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional detection methods are used to adjust projection position, then the system is simple to operate, but the measurement precision deteriorates in complex surfaces or environments where marker images are distorted or not continuously present

Engineering Contradiction:
Improveprojection position adjustment precisionVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the projection apparatus itself to project marker images and the imaging device to capture them, eliminating the need for separate recognition devices. The control device processes the captured images to detect marker positions and calculate projection position corrections, allowing the system to self-adjust without external equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces traditional mechanical or manual detection methods with an optical-imaging-based detection system. Instead of using physical markers or complex recognition devices, the system uses projected marker images captured by an imaging device, with position detection performed through image processing algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If marker images are used for detection, then the measurement precision improves, but the reliability worsens when marker images are distorted or not continuously present

Engineering Contradiction:
Improveprojection position detection precisionVSAvoiddetection reliability in challenging environments
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary projection of marker images at multiple positions before final projection position determination. By pre-projecting markers at candidate positions and evaluating their detection quality, the system can identify the optimal projection position in advance, ensuring reliable detection even in challenging environments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent projects marker images at multiple positions beyond the final desired projection area. This excessive action allows the system to evaluate detection quality at various positions and select the optimal one, ensuring that at least some marker images are clearly detectable even when the environment is challenging.

Inventive Principle:
Principle #16Partial or excessive action

3Area of stationary object

If the projection range is adjusted to cover the entire surface, then the area of projection increases, but the manufacturing precision deteriorates due to inaccurate position adjustment

Engineering Contradiction:
Improveprojection coverage areaVSAvoidprojection alignment precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent divides the projection adjustment process into multiple discrete steps: projecting marker images at initial positions, detecting marker positions, calculating correction amounts, and adjusting the projection range incrementally. This segmented approach allows precise position adjustment at each step while progressively expanding coverage to the entire surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements a feedback loop where the imaging device captures marker images, the control device detects marker positions and calculates projection position errors, and the projection apparatus adjusts its position based on these calculations. This closed-loop feedback ensures high alignment precision while expanding projection coverage to cover the entire surface.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240422299A1Control device, control method, and control program
Publication Date: 2024.12.19 FUJIFILM CORP
  • US20240422299A1 patent drawing
  • US20240422299A1 patent drawing
  • US20240422299A1 patent drawing

AI summary

A control device includes a processor, and the processor is configured to: determine, based on imaging data of a projection image of a first image projected by a projection apparatus, continuity of the projection image of the first image; perform first control of moving a boundary, in a first direction, of a projection range of the projection apparatus to the first direction at least until the processor determines that the continuity is not present; and perform second control of moving a boundary, in the first direction, of a projection range of the first image to a second direction opposite to the first direction via image processing at least until the processor determines that the continuity is present, after the first control.