Projection Cooling Structure Using Segmented Blowers

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Solution Overview

Problem

Conventional projection apparatuses face inefficiencies in cooling, particularly with increased energy consumption for high brightness images, leading to ineffective temperature reduction and associated noise and size issues with higher fan speeds or larger fans.

Innovation Solution

The use of multiple blowers and an axial fan strategically positioned to increase air flow around the light source, with exhaust ports facing the light source and surrounding areas to enhance heat dissipation, and the addition of a second blower for forced air convection to improve cooling efficiency without increasing fan speed or size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the axial fan speed is increased or a larger axial fan is used to elevate cooling efficiency, then the cooling effect is improved, but noise increases and device dimensions increase

Engineering Contradiction:
Improveinternal temperatureVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent divides the cooling function into multiple independent blowers (first blower, second blower, third blower) positioned at different locations, each responsible for cooling specific heat-generating components. This segmentation allows effective cooling without requiring a single high-speed fan that would generate excessive noise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces air guides as intermediary components that direct airflow from the blowers to specific target areas. These air guides efficiently channel cooling air to heat-generating components, improving cooling effectiveness without increasing fan speed or noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the axial fan speed is increased or a larger axial fan is used to elevate cooling efficiency, then the cooling effect is improved, but device dimensions increase

Engineering Contradiction:
Improveinternal temperatureVSAvoiddevice dimensions
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The cooling system is segmented into multiple compact blowers distributed throughout the device, each handling a specific cooling zone. This approach achieves effective cooling without requiring a single large axial fan, thereby maintaining compact device dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional spatial distribution of multiple blowers and air guides to optimize cooling coverage. By strategically positioning cooling components in different spatial locations, the system achieves comprehensive cooling without increasing overall device volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If power supply is increased to elevate illumination brightness, then image brightness is improved, but heat generated from light source and power supply increases

Engineering Contradiction:
Improveimage brightnessVSAvoidheat generated
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent implements separate cooling paths for different heat-generating components: one cooling path for the light source and another for the power supply. This segmented cooling approach effectively manages heat from high-power illumination without compromising brightness performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air guides serve as intermediaries to efficiently direct cooling airflow from blowers to heat-generating components. This ensures that heat from high-power light sources and power supplies is effectively removed, enabling sustained high brightness operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively expels heat from the light source, reducing internal temperatures and avoiding noise and size issues, while meeting safety regulations without the need for higher fan speeds or larger axial fans.

Implementation Method 1

a first blower 250 and an axial fan 270, in which the first blower 250 and the axial fan 270 are used to force air flow in a light source area

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 2

a second blower 260 for forced air convection to improve cooling efficiency

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

This configuration effectively expels heat from the light source, reducing internal temperatures

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS7758193B2Cooling structure for projection apparatus
Publication Date: 2010.07.20 CORETRONIC CORPORATION
  • US7758193B2 patent drawing
  • US7758193B2 patent drawing
  • US7758193B2 patent drawing

AI summary

A projection apparatus comprises a housing and further comprises a light source, an imaging system, an optical engine, a first blower, and an axial fan installed in the housing, and an air outlet is disposed on the housing. The light source is installed adjacent to the air outlet. The optical engine is installed between the imaging system and the light source. The first blower is installed at one end far away from the air outlet, and an exhaust port of the first blower faces one portion of the light source. The axial fan is installed at one side of the light source installed the first blower, and the light source is positioned between the air outlet and the axial fan. An exhaust port of the axial fan faces the light source, and a suction port of the axial fan is adjacent to the suction port of the first blower.