Projection Display Device Compact Optical Scanning

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Solution Overview

Problem

Existing projection display devices using laser light require large optical path spaces due to horizontal and vertical scanning, resulting in a bulky device with low light use efficiency.

Innovation Solution

A compact projection display device design incorporating semiconductor lasers, collimating lenses, integrator illumination systems, and deflectors to form non-overlapping rectangular illumination regions for each color, allowing for efficient deflection-scanning and high light use efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If optical scanning is performed in both horizontal and vertical directions using polygonal mirror and galvanometer mirror, then complete image scanning is achieved, but device size becomes large and optical path space increases

Engineering Contradiction:
Improveimage scanning completenessVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent extracts the vertical scanning function from the traditional dual-mirror system and reassigns it to the projection lens through vertical displacement mechanism. This removes the need for a separate galvanometer mirror dedicated to vertical scanning, thereby reducing device volume while maintaining complete image scanning capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The projection lens is given dual functionality: it not only focuses the laser beam but also performs vertical scanning through vertical displacement. This multi-functionality eliminates the need for dedicated vertical scanning mirrors, reducing the overall device size while achieving complete optical scanning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If traditional dual-mirror optical scanning system is used, then scanning coverage is complete, but light use efficiency decreases due to multiple reflections and losses

Engineering Contradiction:
Improvescanning coverageVSAvoidlight use efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent merges the vertical scanning function with the projection lens function, combining what were previously separate operations into a single optical path. This reduces the number of optical interfaces and reflections, thereby minimizing light loss and improving light use efficiency while maintaining complete scanning coverage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By using vertical displacement of the projection lens instead of discrete mirror reflections for vertical scanning, the patent creates a more continuous optical path with fewer interruptions and reflections. This continuous action reduces light loss at each interface while maintaining complete scanning coverage.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact projection display device with easy driving control and high light use efficiency by utilizing semiconductor lasers and integrator illumination systems to create non-overlapping color regions, reducing the device size while maintaining effective light projection.

Implementation Method 1

semiconductor lasers, collimating lenses

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 2

collimating lenses

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 3

integrator illumination systems

Methodology Applied
Scientific EffectLight integration:

Implementation Method 4

deflectors to form non-overlapping rectangular illumination regions

Methodology Applied
Scientific EffectBeam deflection: Reflection

Data Source

PatentEP4250003B1Projection display device
Publication Date: 2024.06.12 LIGHT SHOW TECH CO LTD
  • EP4250003B1 patent drawingFigure 1
  • EP4250003B1 patent drawingFigure 2A~2B
  • EP4250003B1 patent drawingFigure 3A~3B

AI summary

A projection display device (1000, 1001, 1002, 1003) includes a plurality of semiconductor lasers (11), a collimating lens (102), an integrator illumination system (INT) , a deflection element (210, 210B, 210G, 210R), a transfer optical system (200, 320), and a projection lens (360). The collimating lens (102) is configured to collimate a plurality of laser beams output from the plurality of semiconductor lasers (11). The integrator illumination system (INT) is configured to overlap the plurality of laser beams collimated by the collimating lens (102) to form a rectangular illumination region (IM1). The deflection element (210,210B, 210G, 210R) is disposed at a position closer to the collimating lens (102) than a position where the rectangular illumination region (IM1) is formed by the integrator illumination system (INT). The transfer optical system (200, 320) is configured to enlarge and transfer the rectangular illumination region (IM1) deflection-scanned by the deflection element (210, 210B, 210G, 210R) to a reflective optical modulation element (340). The projection lens (360) is configured to project video light output from the reflective optical modulation element (340).