Projection Display Light Shielding for Thermal Uniformity

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Solution Overview

Problem

The uneven temperature distribution caused by stray light in projection image display devices, which affects display performance, and the need for a dust-proof measure to prevent dust from adhering to display panels.

Innovation Solution

A projection image display device configuration that includes an optical element to separate and synthesize color light beams, display panels for modulation, heat dissipators for temperature management, a light shielding portion to block stray light, and a container for hermetic sealing, with the second heat dissipator positioned outside the container to dissipate heat effectively and prevent dust entry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If display panels are used to generate image light for respective color light beams, then color image display capability is improved, but stray light from one display panel heats the periphery of another display panel causing uneven temperature distribution and deteriorating display performance

Engineering Contradiction:
Improvecolor image display capabilityVSAvoidtemperature distribution uniformity
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent introduces a light shielding portion that divides and separates the optical paths of different color light beams. This segmentation prevents stray light from one display panel from reaching another panel, thereby eliminating the harmful thermal interaction while preserving the multi-color display capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light shielding portion acts as an intermediary element positioned between display panels. It blocks and redirects stray light, preventing direct thermal transfer between panels while allowing the system to maintain its color separation and display functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If display panels are exposed to the environment for heat dissipation, then heat dissipation efficiency is improved, but dust and dirt adhere to the display panels

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoiddust and dirt adhesion
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent employs a container with a transparent panel that acts as a protective barrier (thin film/shell) covering the display panels. This barrier prevents dust and dirt from adhering to the panels while still allowing heat to dissipate through the structure, thus protecting the panels without compromising thermal management.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The container structure serves as an intermediary between the display panels and the external environment. It provides a protective interface that blocks dust particles while permitting thermal energy transfer, thus resolving the contradiction between protection and heat dissipation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If a light shielding portion is added to block stray light, then temperature distribution uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature distribution uniformityVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The light shielding portion is integrated with the container structure that houses the display panels. By merging the light shielding function with the existing protective container, the patent achieves temperature uniformity improvement without proportionally increasing device complexity, as the shielding element becomes part of the overall housing structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces temperature unevenness in display panels irradiated with stray light and ensures the panels remain dust-proof, enhancing display performance by maintaining uniform temperature and preventing dust accumulation.

Implementation Method 1

an optical element that separates incident light into a first color light beam and a second color light beam

Methodology Applied
Scientific EffectDichroic reflection: Dichroic Filter

Implementation Method 2

a first heat dissipator that dissipates heat of the first display panel; a second heat dissipator that dissipates heat of the second display panel

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 3

a light shielding portion that blocks a part of the second color light beam reflected by the second display panel from traveling toward the first display panel

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS11493839B2Projection image display device
Publication Date: 2022.11.08 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US11493839B2 patent drawing
  • US11493839B2 patent drawing
  • US11493839B2 patent drawing

AI summary

A projection image display device includes: an optical element that separates incident light into a first color light beam and a second color light beam, synthesizes the first color light beam and the second color light beam to generate synthetic light, and emits the synthetic light; a first display panel that reflects and modulates the first color light beam; a second display panel that reflects and modulates the second color light beam; a first heat dissipator that dissipates heat of the first display panel; a second heat dissipator that dissipates heat of the second display panel; a light shielding portion that blocks a part of the second color light beam reflected by the second display panel from traveling toward the first display panel; a light shield heat dissipator that dissipates heat of the light shielding portion; and a container. The second heat dissipator is disposed outside the container.