Projection Display Device Light Source Offset for Compact Throw Distance

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Solution Overview

Problem

Conventional projection display devices require a large distance between the projector and the screen to display a large image, which wastes space and increases the size and cost of projectors, and the use of aspherical mirrors to widen the projection light angle results in restricted space and the need for a gigantic projection lens.

Innovation Solution

A projection display device with a light source, cooling unit, imagers for different wavelength bands, and a light guiding optical system where the optical axis of the light source and projection optical system are orthogonal, and the light guiding system protrudes in the opposite direction to the projection optical system, creating space for air stream and reducing the distance between the projector and the screen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the distance between the projector and the screen is increased to display a large image, then the image size is improved, but the space utilization deteriorates and the device complexity increases

Engineering Contradiction:
Improveimage sizeVSAvoidprojector size
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent repositions the light source from the optical axis to a location offset toward the projection optical system side, utilizing spatial dimensionality changes to reduce the throw distance while maintaining large image capability. This dimensional repositioning allows the projection light to enter the projected plane from an oblique direction at a wider spread angle, enabling large image display with a compact projector form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If the throw distance is reduced to improve space utilization, then the space efficiency is improved, but the projection lens diameter must be increased and focal distance decreased, causing the projection lens to become gigantic

Engineering Contradiction:
Improvethrow distanceVSAvoidprojection lens diameter
Core Design Contradiction:
Length of moving objectVSLength of stationary object

Solution Approach 1:

By offsetting the light source position toward the projection optical system side, the patent creates an oblique projection path that enters the screen from a wider angle. This dimensional change in light path geometry allows reduced throw distance without requiring an oversized projection lens, as the oblique entry angle effectively increases the optical path efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Use of energy by moving object

If an aspherical mirror is used to widen the projection light spread angle, then the spread angle is improved, but the space for light traveling is restricted and a gigantic projection lens is still required

Engineering Contradiction:
Improvespread angleVSAvoidlight traveling space
Core Design Contradiction:
Use of energy by moving objectVSLength of moving object

Solution Approach 1:

The patent achieves wide spread angle by repositioning the light source toward the projection optical system side, creating an oblique projection path. This dimensional repositioning naturally widens the light spread angle without requiring additional space for light traveling, as the offset position itself generates the wider angle geometry. This eliminates the need for both aspherical mirrors and gigantic projection lenses.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the distance between the projector and the screen, minimizing the risk of obstruction and allowing for a more compact and cost-effective projector design while maintaining a wide projection angle without the need for a large lens.

Implementation Method 1

a spread angle of a projection light can be widened by reflecting the projection light from the projection optical system by an aspherical mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a suction fan 30 for cooling the light source 11

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS7918561B2Projection display device in which position of the light source is shifted toward projection optical system side
Publication Date: 2011.04.05 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US7918561B2 patent drawing
  • US7918561B2 patent drawing
  • US7918561B2 patent drawing

AI summary

An optical system (light guiding optical system) for guiding G-light and R-light to liquid crystal panels is protruded in an opposite direction from projection optical system with regard to an optical axis of a light source. A space is created between an optical engine and a wall surface, and air stream for suction fan is thus secured. A distance (H1) between the optical engine and the wall surface can be reduced to, for example, a thickness of an external housing of the projector. Since a unit comprising the light source and a suction fan is retracted in a direction of the projection optical system than a protruded portion of the light guiding optical system, a distance (H2) from an end edge of the optical engine to a projection light emitting position can be reduced.