Projection Unit Volume Gratings for Edge Color Cast Control

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Solution Overview

Problem

Volume holograms in projection units exhibit varying deflection efficiency based on the user's viewing angle and wavelength, leading to undesirable color casts at the edges of the projected image, which are distracting to the viewer.

Innovation Solution

Ensure that the number of interference maxima and refractive index modulation for each exposed volume grating are the same by using separate layers with corresponding thicknesses for each grating, aligned to the respective wavelengths, to achieve identical deflection efficiency profiles across different viewing angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If volume holograms are used to deflect the projected image, then the projection efficiency is improved, but color casts appear at the edges of the projected image due to varying deflection efficiency across different viewing angles and wavelengths

Engineering Contradiction:
Improveprojection efficiencyVSAvoidcolor casts
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The projection unit divides the single volume hologram into multiple separate volume gratings, each optimized for a specific wavelength (red, green, blue). Each grating is exposed in a separate layer with controlled thickness to achieve uniform deflection efficiency across all wavelengths and viewing angles, eliminating the color casts that occur with a single broadband hologram.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each volume grating is designed with local optimization for its specific wavelength range. The thickness of each grating layer is precisely controlled to match the optical path requirements for its designated wavelength, ensuring that each color component maintains consistent deflection efficiency across the entire viewing angle range, thereby preventing color distortion at image edges.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the number of interference maxima and refractive index modulation are standardized across volume gratings, then color accuracy is improved, but the manufacturing complexity increases due to separate layers with precise thickness requirements

Engineering Contradiction:
Improvecolor accuracyVSAvoidlayer structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system segments the holographic functionality into separate wavelength-specific gratings in individual layers. This segmentation allows each layer to be manufactured with standardized parameters (interference maxima count and refractive index modulation), simplifying the manufacturing process while maintaining high color accuracy through precise thickness control of each layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the thickness parameter of each volume grating layer to compensate for wavelength-dependent optical path differences. By adjusting only the thickness parameter while keeping other exposure parameters standardized, the system achieves uniform deflection efficiency across wavelengths without requiring complex manufacturing processes for each layer.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach eliminates undesirable color casts by ensuring consistent color accuracy across the projected image, maintaining a uniform efficiency ratio within a predetermined angular range, thereby enhancing the viewing experience.

Implementation Method 1

a first volume grating for a first wavelength (e.g., 450 nm) and a second volume grating for a second wavelength (e.g., 530 nm), at which the multicolored image is deflected

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

an interference field or interference volume with the desired number of interference maxima is created over the photosensitive volume holographic material of the layer, thus forming the desired refractive index modulation

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

a layer (which has a photosensitive volume holographic material or is formed from it) into which the volume grating is to be exposed

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentEP4377728B1Projection unit, and projection device having a projection unit
Publication Date: 2026.01.14 CARL ZEISS JENA GMBH
  • EP4377728B1 patent drawingFigure 1~2
  • EP4377728B1 patent drawingFigure 3~4
  • EP4377728B1 patent drawingFigure 5~6

AI summary

A projection unit (3) is provided, which images a fed multi-color image having a first and a second wavelength into an exit pupil (6) such that an observer can perceive said image as a virtual image when an eye (A) of the observer is positioned in the exit pupil (6) and the observer views the projection unit (3) at a predefined angle of observation (α1). The projection unit (3) has a volume hologram, which deflects the multi-color image, for imaging, into the exit pupil (6). The volume hologram has, for each wavelength of the color partial images, a volume grating applied by exposure. Each of said volume gratings has a deflection efficiency curve dependent on the angle of observation, the deflection efficiency curve being maximal for the predefined angle of observation (α1). The deflection efficiency curves are set equal for a predefined angle range around the predefined angle of observation (α1) by virtue of the fact that, for each of the volume gratings applied by exposure, the number of interference maxima applied by exposure is the same and the refractive index modulation for the corresponding wavelength, which refractive index modulation is applied by exposure, is the same.