Projection Lens Design for Compact Front Display

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Solution Overview

Problem

Existing projection lenses for front type projection display devices are limited by large size and inability to achieve compactification and wider viewing angles due to the need for long optical axis length and thermal issues, which are not addressed by current wide-angle lenses designed for rear type devices.

Innovation Solution

A projection lens design featuring a first lens group with negative refractive power and a second lens group with positive refractive power, including aspheric lenses and cemented lenses, optimized with specific conditional expressions to ensure telecentricity, suitable back focal length, and aberration correction, allowing for compactification and wider viewing angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If a prism or mirror for turning back optical axis is arranged in the lens system to reduce cabinet thickness in rear type devices, then the back focal length is extended, but the spatial size of the device increases

Engineering Contradiction:
Improveback focal lengthVSAvoidspatial size of device
Core Design Contradiction:
Length of stationary objectVSVolume of moving object

Solution Approach 1:

The patent inverts the conventional lens arrangement by placing the first lens group with negative refractive power at the object side and the second lens group with positive refractive power at the image side, opposite to the traditional configuration. This inversion enables the lens to achieve telecentricity on the reduction side with a shorter optical axis length, eliminating the need for additional space-consuming optical elements while maintaining the required back focal length for thermal management and color synthesis.

Inventive Principle:
Principle #13The other way round (Inversion)

2Volume of moving object

If the optical axis length is shortened for compactification in front type devices, then the viewing angle is limited, but the device size is reduced

Engineering Contradiction:
Improvedevice sizeVSAvoidviewing angle
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent changes the refractive power distribution parameters by assigning negative refractive power to the first lens group and positive refractive power to the second lens group, with specific conditional expressions controlling the ratio of their focal lengths. This parameter optimization enables the lens to achieve a wide viewing angle of 100 degrees or more while maintaining a compact optical axis length suitable for front type projection devices.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If telecentricity is achieved with entrance pupil located far enough on the reduction side, then spectral characteristic stability is improved, but the back focal length increases

Engineering Contradiction:
Improvespectral characteristic stabilityVSAvoidback focal length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent segments the lens system into two distinct lens groups with different refractive power characteristics. The first lens group with negative refractive power and the second lens group with positive refractive power work together to achieve telecentricity on the reduction side while controlling the back focal length. This segmentation allows independent optimization of telecentricity and back focal length parameters.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a high-resolution, compact projection lens system with improved aberration correction and wider viewing angles, suitable for front type projection display devices, while avoiding thermal issues and maintaining optical performance throughout the focusing range.

Implementation Method 1

An aspheric lens is arranged on the most magnification side of the first lens group

Methodology Applied
Scientific EffectAspheric lens: Lens

Implementation Method 2

a first lens group having negative refractive power and a second lens group having positive refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7663806B2Projection lens and projection type display device using the same
Publication Date: 2010.02.16 FUJI PHOTO OPTICAL CO LTD
  • US7663806B2 patent drawing
  • US7663806B2 patent drawing
  • US7663806B2 patent drawing

AI summary

A projection lens includes, in order form a magnification side: a first lens group having negative refractive power; and a second lens group having positive refractive power. An aspheric lens is arranged on the most magnification side of the first lens group. The conditional expressions 3<Bf/f and 0.4<H/L are satisfied, where f denotes a focal length of the projection lens, Bf denotes an air-converted back focal length, H denotes a height of a principal ray at the maximum angle of view on a plane which is orthogonal to an optical axis and which passes through point A, and L denotes a length from the point A to a vertex of a lens surface on the most reduction side on the optical axis. Here, the point A is a vertex of a lens surface on the most magnification side on the optical axis.