Projection Lens Group Configuration for Aberration Correction

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Solution Overview

Problem

Existing projection systems with zooming functions have a high number of lenses, which increases manufacturing costs without ensuring optimal optical performance.

Innovation Solution

A projection system with a configuration of up to 13 lenses or fewer, utilizing specific lens groups and conditional expressions to maintain optical performance, including fixed and moving lens groups, and aspheric surfaces to achieve desired focal lengths and refractive indices, ensuring optimal magnification and aberration correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the number of lenses is reduced, then manufacturing cost is reduced, but optical performance may deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidoptical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The projection lens is divided into seven lens groups (first through seventh lens groups) with specific functions. Each lens group contains one or more lenses with predetermined focal lengths and optical properties. This segmentation allows the system to achieve complex optical functions with fewer total lenses compared to conventional designs, reducing manufacturing cost while maintaining optical performance through optimized group configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent specifies precise parameter ranges for each lens group including focal length ratios (e.g., 0.3 ≤ f2/fw ≤ 1.0, 0.5 ≤ |f5/fw| ≤ 2.0), number of lenses per group, and optical properties. By optimizing these parameters within defined ranges, the system achieves superior optical performance with a reduced lens count, directly addressing the contradiction between manufacturing cost and optical performance.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the maximum half field angle is increased, then wide-angle performance is improved, but aberration correction becomes more difficult

Engineering Contradiction:
Improvefield angleVSAvoidaberration correction
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent combines multiple optical functions into specific lens groups. For example, the fourth lens group contains both positive and negative lenses working together to correct aberrations, and the fifth lens group with its negative focal length contributes to both wide-angle performance and aberration correction. This merging of functions allows the system to achieve a maximum half field angle of 25° or more while maintaining excellent aberration correction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs aspheric surfaces in certain lens groups, particularly in the fifth lens group which has a negative focal length. The aspheric surfaces enable effective correction of off-axis aberrations including distortion and field curvature, allowing the system to achieve wide-angle performance (maximum half field angle ≥ 25°) with excellent image quality across the entire field.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves reduced manufacturing costs while maintaining or improving optical performance by optimizing lens configuration and movement, ensuring effective magnification and aberration correction within specified field angles.

Implementation Method 1

The projection lens includes a first lens group, a second lens group, a third lens group, a fourth lens group, a fifth lens group, a sixth lens group, and a seventh lens group sequentially from a magnifying side toward the demagnifying side

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The fifth lens group is formed of one negative lens having an aspheric surface facing the magnifying side and an aspheric surface facing the demagnifying side

Methodology Applied
Scientific EffectAspheric surface refraction: Refraction

Data Source

PatentUS11435565B2Projection system and projection-type image display apparatus
Publication Date: 2022.09.06 SEIKO EPSON CORP
  • US11435565B2 patent drawing
  • US11435565B2 patent drawing
  • US11435565B2 patent drawing

AI summary

A projection system has a zooming function and is configured that light rays from a telecentric system enter. The projection system is formed of seven lens groups. The first and seventh lens groups are fixed when the projection magnification is changed, and the second, third, fourth, fifth, and the sixth lens groups move along the optical axis when the projection magnification is changed. The second lens group is formed of one positive lens. The third lens group is formed of one positive lens. The fourth lens group is formed of one or two positive lenses and one negative lens having the center of curvature located at the magnifying side. The fifth lens group is formed of one negative lens having a magnifying-side aspheric surface and a demagnifying-side aspheric surface with each of the surfaces having the center of curvature located at the demagnifying side.