Projection-Locked Torque Coupling for Low-Drag Planetary Gears

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Solution Overview

Problem

Existing planetary gears have large overall radial heights and inadequate oil drainage, leading to increased drag torques due to oil accumulation.

Innovation Solution

A device with alternating axially projecting first projections and radially projecting second projections on two torque-transmitting components, allowing for improved torque transmission and axial securing, with features such as crown gearing and axially protruding sections for secure contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the ring gear carrier rests axially annularly against the ring gear, then axial securing is achieved, but oil drainage is inadequate leading to increased drag torques

Engineering Contradiction:
Improvedrag torqueVSAvoidoil drainage
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The invention divides the continuous axial contact surface into discrete point contacts through the projection-gap structure. The ring gear carrier has radially projecting elements that engage into axially spaced gaps in the ring gear, creating segmented contact points rather than continuous annular contact. This segmentation allows oil to drain through the gaps while maintaining adequate axial securing through the distributed projection contacts.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If planetary gears use traditional ring gear carrier design, then axial securing is provided, but overall radial height is large

Engineering Contradiction:
Improveoverall radial heightVSAvoidaxial securing
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The invention transitions from axial securing through continuous annular contact to axial securing through radially projecting elements that engage into axially spaced gaps. This dimensional change allows the ring gear carrier to be axially secured at discrete points while reducing the overall radial height, as the securing function is achieved in the radial direction through projection engagement rather than through extended axial contact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If projections engage into gaps for torque transmission, then torque transmission is improved, but axial spacing requirements increase

Engineering Contradiction:
Improvetorque transmissionVSAvoidaxial spacing
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The invention applies different functional qualities to different parts of the projection structure. The projections have axial sections that provide torque transmission through engagement into gaps, while also having radially extending portions that provide axial positioning. This local differentiation allows torque transmission and axial spacing functions to be integrated in the same structural element, achieving effective torque transmission without excessive axial spacing requirements.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12264725B2Device for transmitting torque and axially securing two torque-transmitting components
Publication Date: 2025.04.01 ZF FRIEDRICHSHAFEN AG
  • US12264725B2 patent drawing

AI summary

A device for transmitting torque and axially securing a first torque-transmitting component (1) and a second torque-transmitting component (2) is provided. The first component (1) includes axially projecting first projections (3) distributed over the circumference and have first gaps (4) arranged therebetween. The second component (2) includes radially projecting second projections (5) having second gaps (6) arranged therebetween. Each second projection (5) on the second component (2) protrudes into a respective first gap (4) in the first component (1). At least two of the second projections (5) include a section (8) that projects axially in the direction of the first component (1) and is configured in each case such that, when the device is installed, the section rests axially via an end face (9) against the first component (1).