Projection Device Mirror for Zero-Order Light Extraction

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Solution Overview

Problem

Existing projection devices using phase modulation type spatial modulators face challenges in removing zero-order light without adding extra modulation elements or pixels, which can lead to image distortion and reduced luminance.

Innovation Solution

A projection device configuration that includes a phase modulator, a Fourier transform lens, a mirror, and a projection lens, where the mirror guides zero-order light away from the projection path, allowing only light excluding zero-order light to be projected, thus eliminating distortion and maintaining luminance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a light shielding member is used to shield high-order images, then the high-order image is removed, but the device complexity increases

Engineering Contradiction:
Improvehigh-order imageVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts and removes only the harmful zero-order light component from the projected image using a mirror, while leaving the useful first-order images intact. This selective extraction approach eliminates the need for complex light shielding members that would block all light, thereby reducing device complexity while maintaining image quality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a mirror as an intermediary element between the spatial modulator and the projection lens. This mirror acts as a simple mediator that selectively reflects away only the zero-order light component, avoiding the need for complex shielding structures while achieving the desired separation of harmful and useful light components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If zero-order light is completely removed, then image quality improves, but luminance decreases

Engineering Contradiction:
Improvezero-order lightVSAvoidluminance
Core Design Contradiction:
Object-generated harmful factorsVSIllumination intensity

Solution Approach 1:

The patent selectively extracts only the harmful zero-order light component from the total light flux using a mirror, while allowing the useful first-order images to pass through unchanged. This selective extraction ensures that luminance is maintained at the level of the first-order images while removing only the problematic zero-order light.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different optical paths to different components of the light: the zero-order light is reflected away by the mirror, while the first-order images continue through to the projection lens. This local differentiation of optical paths ensures that each light component receives the appropriate treatment without affecting overall luminance.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If asymmetric lens system is used to shift zero-order light, then zero-order light is removed, but image distortion increases

Engineering Contradiction:
Improvezero-order lightVSAvoidimage distortion
Core Design Contradiction:
Object-generated harmful factorsVSShape

Solution Approach 1:

The patent extracts and removes only the harmful zero-order light component using a mirror, avoiding the need to distort the entire image field. This selective removal approach prevents the image distortion that would result from using asymmetric lens systems to shift all light components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a mirror as an intermediary element that selectively interacts with only the zero-order light component, leaving the first-order images unaffected. This approach avoids the image distortion that would be introduced by asymmetric lens systems that would need to manipulate the entire image field.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the projection of images without zero-order light, without additional modulation elements or pixels, preventing image distortion and maintaining luminance, regardless of the screen position or distance.

Implementation Method 1

a phase modulator that modulates a phase of incident laser light

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 2

a Fourier transform lens that performs Fourier transformation on laser light, whose phase is modulated by the phase modulator

Methodology Applied
Scientific EffectFourier transformation:

Implementation Method 3

a mirror that reflects Fourier-transformed laser light transformed by the Fourier transform lens, the mirror being disposed on an image formation surface on which an image is formed by the Fourier transform lens

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

a projection lens that enlarges light reflected by the mirror and projects the light as projected light

Methodology Applied
Scientific EffectLight enlargement and projection: Lens

Data Source

PatentUS10670857B2Projection device and interface device having mirror which reflects light other than zero-order light toward a projection lens
Publication Date: 2020.06.02 NEC CORP
  • US10670857B2 patent drawing
  • US10670857B2 patent drawing
  • US10670857B2 patent drawing

AI summary

In order to project an image excluding zero-order light without adding extra modulation elements or pixels, without applying distortions, and without reducing luminance, a projection device includes: a phase modulator that modulates the phase of incident laser light; a Fourier transform lens that performs Fourier transformation on laser light, whose phase is modulated by the phase modulator; a mirror disposed on an image formation surface by the Fourier transform lens, and configured to reflect the laser light subjected to Fourier transformation by the Fourier transform lens; and a projection lens that enlarges the light reflected by the mirror and projects the light as projected light. The mirror guides zero-order light included in the Fourier-transformed laser light in a direction different from a direction of the projection lens, and reflects the light excluding zero-order light toward the projection lens.