Projection Optical System with Intermediate Image for Compact High Resolution

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Solution Overview

Problem

Existing laser scanning projectors face challenges in achieving high resolution while maintaining a small size and long projection distance, as increasing resolution leads to upsizing of the apparatus and deterioration of response characteristics, and existing methods to increase resolution are incompatible with maintaining focus-free characteristics.

Innovation Solution

A projection optical system is designed with a first lens group that condenses light from a light source to a primary image-forming point between the first and second lens groups, allowing for a small-sized, lightweight projector with high resolution, by optimizing the numerical aperture and beam diameter, and using a scanning mirror positioned in proximity to the primary image-forming point to increase the numerical aperture at the secondary image-forming point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the resolution of the projector is increased, then the image quality is improved, but the apparatus size increases

Engineering Contradiction:
ImproveresolutionVSAvoidapparatus size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The optical system is divided into two separate lens groups (first lens group and second lens group) with an intermediate image-forming point positioned between them. This segmentation allows the system to achieve high resolution through optimized numerical aperture while maintaining a compact overall structure, resolving the contradiction between resolution and apparatus size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediate image-forming point in the optical path between the two lens groups, adding a dimensional element to the optical configuration. This intermediate imaging stage enables the system to achieve high resolution without proportionally increasing the apparatus size, as the intermediate point allows for optimized beam diameter and numerical aperture at different stages.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the numerical aperture is increased to improve resolution, then the image quality is improved, but the apparatus size increases

Engineering Contradiction:
ImproveresolutionVSAvoidapparatus size
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The optical system is divided into two separate lens groups (first lens group and second lens group) with an intermediate image-forming point positioned between them. This segmentation allows the system to achieve high resolution through optimized numerical aperture while maintaining a compact overall structure, resolving the contradiction between resolution and apparatus size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the numerical aperture locally at the intermediate image-forming point and at the final image plane, rather than requiring uniformly high numerical aperture throughout the entire optical path. This local optimization allows high resolution to be achieved without proportionally increasing the apparatus size, as the numerical aperture can be tailored to specific critical regions of the optical system.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If the projection distance is increased, then the projection capability is improved, but the focus-free characteristics deteriorate

Engineering Contradiction:
Improveprojection distanceVSAvoidfocus-free characteristics
Core Design Contradiction:
Length of stationary objectVSStability of the object's composition

Solution Approach 1:

The optical system is divided into two separate lens groups (first lens group and second lens group) with an intermediate image-forming point positioned between them. This segmentation allows the system to achieve high resolution through optimized numerical aperture while maintaining a compact overall structure, resolving the contradiction between resolution and apparatus size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs an optical configuration that dynamically adapts to different projection distances through the intermediate image-forming point. The two-lens-group design with intermediate imaging enables the system to maintain stable focus-free characteristics across varying projection distances, as the intermediate point serves as a reference that stabilizes the optical path regardless of the final projection distance.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a projector with high resolution and a long projection distance, while maintaining a compact size and preventing deterioration in mirror characteristics, thus achieving a balance between resolution and apparatus size.

Implementation Method 1

a first lens group that includes one or more lenses, has a positive focal length, and condenses light from the light source on a primary image-forming point that is an image of the light source

Methodology Applied
Scientific EffectLight condensation and image formation: Lens

Implementation Method 2

a deflector that scans light from the first lens group

Methodology Applied
Scientific EffectLight scanning and deflection: Reflection

Implementation Method 3

a second lens group that includes one or more lenses, has a positive focal length, and forms an image of light from the deflector at a position of a secondary image-forming point that is an image of the primary image-forming point

Methodology Applied
Scientific EffectLight imaging and focusing: Lens

Data Source

PatentEP3553587B1Projection optical system, image projection apparatus, and image projection system
Publication Date: 2022.05.11 SONY SEMICON SOLUTIONS CORP
  • EP3553587B1 patent drawingFigure 1
  • EP3553587B1 patent drawingFigure 2
  • EP3553587B1 patent drawingFigure 3

AI summary

A projection optical system according to the present disclosure includes, in order from a side on which a light source is located to a projection side along an optical axis: a first lens group that includes one or more lenses, has a positive focal length, and condenses light from the light source on a primary image-forming point that is an image of the light source; a deflector that scans light from the first lens group; and a second lens group that includes one or more lenses, has a positive focal length, and forms an image of light from the deflector at a position of a secondary image-forming point that is an image of the primary image-forming point, and the first lens group forms the primary image-forming point between the first lens group and the second lens group along the optical axis.