Projection Optical System with Hybrid Refractive-Reflective Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional projection optical systems face challenges in achieving a compact design while maintaining high resolution and uniform brightness, often requiring precise alignment of multiple aspheric surfaces which increases cost and complexity, and struggle with chromatic aberration compensation.

Innovation Solution

A projection optical system comprising a first optical system with lens groups having positive, positive, and negative refractive powers in sequence, combined with a reflective optical system using a mirror with positive refractive power, which reduces lens diameter and allows for independent aberration correction, and is telecentric to ensure uniform brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple aspheric surfaces are used to maintain imaging performance and achieve wide angle of view, then imaging quality is improved, but manufacturing precision requirements increase and cost increases

Engineering Contradiction:
Improveprecision of mirror surfaceVSAvoidnumber of aspheric surfaces
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by transforming the complex multi-aspheric surface design into a system with fewer surfaces where at least one surface is spherical. This changes the geometric parameters of the optical surfaces, reducing manufacturing precision requirements while maintaining imaging performance through optimized optical paths and lens arrangements.

Inventive Principle:
Principle #35Parameter changes

2Volume of stationary object

If a compact projection optical system is designed, then device size is reduced, but chromatic aberration compensation becomes difficult

Engineering Contradiction:
Improvesize of projection optical systemVSAvoidchromatic aberration compensation
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The patent employs composite materials principle by combining different types of optical elements (lenses with different refractive indices, reflective surfaces, and refractive surfaces) in a hybrid optical system. This composite structure enables effective chromatic aberration compensation within a compact form factor by leveraging the complementary optical properties of each element type.

Inventive Principle:
Principle #40Composite materials

3Length of moving object

If projection distance is reduced, then device compactness is improved, but shadow reflection on screen occurs

Engineering Contradiction:
Improveprojection distanceVSAvoidshadow reflection on screen
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies dimensionality change by transitioning from a conventional front-projection arrangement to a rear-projection configuration. This spatial reorganization places the projector behind the screen, changing the projection direction and eliminating shadow reflection issues while achieving short projection distances in a compact setup.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Volume of stationary object

If lens diameter is reduced, then device size is minimized, but resolution and brightness uniformity deteriorate

Engineering Contradiction:
Improvelens diameterVSAvoidresolution and brightness uniformity
Core Design Contradiction:
Volume of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the optical system into multiple functional zones with different lens groups (positive and negative power groups) and reflective surfaces. Each segment is optimized for specific functions, allowing the overall lens diameter to be reduced while maintaining resolution and brightness uniformity through coordinated operation of segmented optical elements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a more compact, cost-effective projection system with improved resolution and reduced production errors, capable of correcting distortion and maintaining uniform brightness across the image plane.

Implementation Method 1

a first optical system (013) which forms a second image conjugate to a first image... the first optical system comprises a stop (012) and at least one optical element with a positive refractive power and at least one optical element with a negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a second optical system (015) which comprises a reflective optical element (014) reflecting light from the second image to project a third image conjugate to the second image onto a projection surface

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8025415B2Projection optical system and image projecting apparatus
Publication Date: 2011.09.27 RICOH CO LTD
  • US8025415B2 patent drawing
  • US8025415B2 patent drawing
  • US8025415B2 patent drawing

AI summary

A projection optical system including a first optical system configured to form a second image conjugate to a first image and a second optical system configured to include a reflective optical element which reflects light from the second image and to project a third image conjugate to the second image onto a projection surface is provided, wherein the first optical system includes a stop and at least one optical element with a positive refractive power and at least one optical element with a negative refractive power which are provided between the stop and the second image, and an optical element with a strongest positive refractive power in the at least one optical element with a positive refractive power is provided between the stop and an optical element with a strongest negative refractive power in the at least one optical element with a negative refractive power.