Projection Optics With Concave Mirror for Wide-Angle Image Uniformity

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Solution Overview

Problem

There is a need for projectors capable of ultra-wide angle projection that can display high-quality images in limited spaces, with a focus on safety, efficient use of space, and ease of installation.

Innovation Solution

An image display apparatus with a projection optical system comprising a lens system and a concave reflection surface, configured to ensure precise image alignment and high-quality image projection, using a reference axis to align optical components and minimize shadow generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a projector is configured for ultra-wide angle projection to display large screens in limited spaces, then the projection coverage and space efficiency are improved, but image quality and uniformity deteriorate due to edge distortion and shadowing

Engineering Contradiction:
Improveprojection coverage areaVSAvoidimage quality uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent employs curved optical surfaces including a concave reflection surface and aspherical lens surfaces to replace traditional flat optical paths. The curved surfaces are specifically designed to correct edge distortion and achieve uniform image quality across the entire projection area, resolving the contradiction between wide-angle coverage and image uniformity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The optical system uses asymmetric optical path design where the projection lens and condensing lens are positioned at different heights relative to the optical axis. This asymmetric configuration optimizes light distribution across the projection area, improving both coverage and uniformity simultaneously

Inventive Principle:
Principle #4Asymmetry

2Device complexity

If the projection optical system uses a conventional lens configuration, then the structure is simple, but shadow generation and image uniformity deteriorate

Engineering Contradiction:
Improveoptical system structureVSAvoidshadow generation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a vertical dimension to the optical path by positioning the projection lens and condensing lens at different heights above the optical axis. This three-dimensional optical arrangement allows light to reach edge regions without being blocked, eliminating shadows while maintaining structural simplicity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a condensing lens as an intermediary optical element between the light source and projection lens. This condensing lens focuses light onto the projection lens, ensuring uniform light distribution and preventing shadow formation without significantly increasing system complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the projection lens is positioned on the optical axis, then the alignment is simple, but edge light beams are blocked causing shadows and reduced image quality

Engineering Contradiction:
Improveoptical component alignmentVSAvoidlight beam blocking
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent positions the projection lens and condensing lens at different vertical positions relative to the optical axis, creating an asymmetric optical path. This asymmetric arrangement allows light beams for the entire image area, including edges, to reach the screen without being blocked, while the alignment remains straightforward due to the regular spacing

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-quality image display with reduced shadowing and improved safety by minimizing direct light exposure, allowing flexible installation options and efficient use of space.

Implementation Method 1

The lens system L is configured with reference to a reference axis at a position where the generated image light is incident and has a positive refractive power as a whole

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The concave reflection surface is configured with reference to the reference axis and reflects the image light emitted from the lens system toward an object to be projected

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12481208B2Image display apparatus and projection optical system
Publication Date: 2025.11.25 SONY GROUP CORP
  • US12481208B2 patent drawing
  • US12481208B2 patent drawing
  • US12481208B2 patent drawing

AI summary

A projection optical system of an image display apparatus that includes a lens system and a concave reflection surface. The lens system is has a positive refractive power as a whole. The concave reflection surface reflects the image light emitted from the lens system toward an object. The projection optical system is configured such that a relationship 0<|Δθ(hmax) Δθ(0.9·hmax)|/θ(hmax)<0.056 is satisfied, where a light beam height from the reference axis is h, an angle with respect to an optical axis height direction of a tangent line of a function Z(h) representing a shape of the concave reflection surface corresponding to the light beam height h is θ(h), an amount of change in the angle θ(h) is Δθ(h), and the light beam height h of a reflection point farthest from the reference axis of the concave reflection surface for reflecting the image light is hmax.