Projection System With Aligned Optical Axes For Safety Detection

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Solution Overview

Problem

Existing projection systems face challenges with blind spots in safety detection systems, particularly near the projection source and reflective areas, and require adjustments whenever the projection setup changes, limiting their effectiveness in stabilizing images on non-flat or misaligned surfaces.

Innovation Solution

A projection system incorporating a Time-of-Flight (ToF) sensor or camera with an integrated detection subsystem that aligns the optical axis of the detection light source and sensor with the projection system, allowing for comprehensive detection of objects and surfaces within the projection cone, including dynamic adjustments for non-flat or moving surfaces, and providing gyroscopic stabilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a detection camera and detection source are placed nearby the projection system to detect objects in the projection cone, then safety detection capability is improved, but blind spots remain near the lens or light source where objects will not be illuminated by the detection source

Engineering Contradiction:
Improvesafety detection capabilityVSAvoiddetection blind spots
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The detection system is divided into multiple detection sources and detection cameras positioned at different locations around the projection system. Each detection source-camera pair covers a specific zone, and together they provide complete coverage of the entire projection cone without blind spots.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple detection sources and detection cameras are combined into an integrated detection system that operates simultaneously. The detection sources are positioned to illuminate the entire projection cone, and their signals are merged and processed together to provide comprehensive safety detection.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of information

If multiple detection sources and cameras are placed around the projection source to eliminate blind spots, then detection coverage is improved, but device complexity increases

Engineering Contradiction:
Improvedetection coverageVSAvoidnumber of detection components
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The detection sources are designed to serve multiple functions: they illuminate the projection cone for safety detection, and their light is also used to detect reflective objects that may redirect laser light toward viewers. This multi-functionality reduces the need for separate detection systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of placing detection cameras only where direct laser light reaches, the system positions detection sources and cameras to also cover reflective areas where bounced light may reach viewers. This inverted approach to detection positioning ensures comprehensive safety coverage.

Inventive Principle:
Principle #13The other way round (Inversion)

3Measurement precision

If the detection system is adjusted every time the projection setup changes to maintain detection accuracy, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvedetection accuracyVSAvoidadjustment requirements
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The detection system automatically adapts to changes in projection setup through self-calibration. When the projection lens is changed or zoom position is adjusted, the detection system automatically recalibrates itself without requiring manual intervention, maintaining detection accuracy while simplifying operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detection system continuously monitors the projection cone and provides feedback about detected objects and conditions. This feedback loop allows the system to automatically adjust and maintain optimal detection accuracy regardless of changes in projection setup.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution eliminates blind spots, enables precise detection and adjustment of projection parameters for various surface types, and ensures stable image projection on irregular surfaces, including those projected by drones, by dynamically warping, blending, and focusing images while maintaining safety by reducing laser intensity when necessary.

Implementation Method 1

A projection system incorporating a Time-of-Flight (ToF) sensor or camera with an integrated detection subsystem

Methodology Applied
Scientific EffectTime-of-Flight: Time of Flight

Implementation Method 2

an integrated detection subsystem that aligns the optical axis of the detection light source and sensor with the projection system, allowing for comprehensive detection of objects and surfaces within the projection cone

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

providing gyroscopic stabilization

Methodology Applied
Scientific EffectGyroscopic effect: Gyroscope

Data Source

PatentUS10073336B2Projection system with safety detection
Publication Date: 2018.09.11 BARCO NV
  • US10073336B2 patent drawing
  • US10073336B2 patent drawing
  • US10073336B2 patent drawing

AI summary

A projection system including a safety detection system for a protected space, said projection system including a projection light source, a projection imaging system, a projection lens system, a detection source comprising at least of a detection light source and a detection camera comprising at least of a detection sensor, characterized by the fact that the optical axis of the projection source is identical to the optical axis of the detection source and the detection camera at least in the protected space.