Projection Screen Magnetic Vibration for Speckle Mitigation

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Solution Overview

Problem

Existing projection systems using laser illumination suffer from subjective speckle artifacts due to interference between the screen surface and the human eye, which are difficult to mitigate with optical design changes, especially on large screens, causing visual noise and uneven reflectivity.

Innovation Solution

A projection screen coated with magnetic material, such as iron powder in a binder, is shaken using non-contact electromagnetic actuators positioned at a distance, generating magnetic fields to alter the screen's surface features and reduce speckle visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If laser illumination is used for projection, then brightness and coherence are improved, but speckle artifacts are generated causing visual noise

Engineering Contradiction:
ImprovebrightnessVSAvoidspeckle artifacts
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The projection screen is made to vibrate mechanically through magnetic actuation, causing the screen surface to oscillate and thereby temporalizing the speckle pattern. This vibration prevents the speckle from appearing as a static noise pattern, reducing its visual impact while maintaining laser illumination benefits.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The screen transitions from a static surface to a dynamically moving surface through electromagnetic actuation. By making the screen surface features move over time, the speckle pattern becomes temporal rather than static, reducing its perceptibility to observers.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the screen surface is made rough to reduce speckle, then speckle visibility is reduced, but reflectivity becomes uneven

Engineering Contradiction:
Improvespeckle visibilityVSAvoidreflectivity uniformity
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

Instead of permanently roughening the screen surface, the invention uses dynamic vibration to temporarily alter surface features. This maintains the original smooth surface properties for uniform reflectivity while creating temporal variations that reduce speckle visibility during operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The screen surface parameters are dynamically changed through vibration rather than permanently modified. The surface maintains its original optical properties for uniform reflectivity while experiencing temporal variations that reduce speckle, achieving both goals through parameter modulation over time.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If optical design changes are made to mitigate speckle, then speckle is reduced, but device complexity increases

Engineering Contradiction:
Improvespeckle artifactsVSAvoidoptical system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Instead of modifying the complex optical system to reduce speckle, the invention substitutes by adding a mechanical vibration component to the screen. This replaces the need for complex optical modifications while achieving speckle mitigation through a simpler mechanical approach.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The screen itself acts as an intermediary element that can be independently actuated with magnetic drivers. This allows speckle mitigation to be achieved through screen modification rather than projector optical system modification, simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If magnetic material is applied to the screen, then electromagnetic actuation is enabled, but manufacturing complexity increases

Engineering Contradiction:
Improveelectromagnetic actuation capabilityVSAvoidscreen manufacturing
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The screen is modified by adding magnetic material with specific electromagnetic parameters that enable actuation. This parameter addition allows for simple electromagnetic driving while maintaining relatively straightforward manufacturing processes through coating or lamination techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces the perceptibility of speckle artifacts by temporally changing the screen's surface features, minimizing visual noise and reflectivity inconsistencies.

Implementation Method 1

the electromagnetic actuator generates magnetic fields in response to the transmitted one or more signals. In some variants, the generated magnetic fields interact with the magnetic material to move the projection screen

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Implementation Method 2

the generated magnetic fields interact with the magnetic material to move the projection screen for at least partly mitigating a visual perceptibility of the speckle

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Data Source

PatentUS20250251656A1Speckle mitigation for projection screens
Publication Date: 2025.08.07 DOLBY LABORATORIES LICENSING CORP
  • US20250251656A1 patent drawing
  • US20250251656A1 patent drawing
  • US20250251656A1 patent drawing

AI summary

Methods and apparatus for mitigating speckle on an image projection screen are disclosed. A non-contact shaking or vibrating of the projection screen may be achieved using lightweight material. For example, magnetic material such as iron powder (suspended in a binder material) may be coated onto the screen, and one or more electromagnetic actuators may be positioned at a distance and generate magnetic fields that cause the shaking from the distance. A controller may generate and transmit signals toward the electromagnetic actuator, the signals configured to cause generation of the magnetic fields that cause the screen to shake at one or more prescribed frequencies. Such motion may at least partly mitigate a visual perceptibility of the speckle.