Projection Screen Polymer Layer Reduces Laser Speckle

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Solution Overview

Problem

Laser projection systems suffer from laser speckle, a granular image pattern caused by the interference of coherent laser light, which adds undesirable noise and varies with viewing angle, affecting image quality.

Innovation Solution

A front projection screen with a polymer layer incorporating diffusing and reflecting particles, along with rear reflective layers, is designed to increase the interaction length of light within the screen, thereby reducing speckle by diffusing and reflecting light multiple times, thus exceeding the coherence length and time of the laser light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional lamp-based projection systems are used, then laser speckle is avoided, but image quality (contrast, colour gamut, uniformity, brightness) is inferior

Engineering Contradiction:
Improveimage qualityVSAvoidlaser speckle
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the optical parameters of the projection screen by incorporating diffusing particles and using a polymer layer with specific refractive index, transforming the screen from a simple reflective surface to a complex light-modifying structure that alters light path lengths and phases to reduce speckle

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The projection screen uses composite materials including polymer layers and diffusing particles embedded within them, creating a multi-component structure that combines the advantages of laser projection with speckle reduction capabilities

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the projection screen increases the interaction length of light to reduce speckle, then speckle contrast is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvespeckle contrastVSAvoidscreen structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs a polymer layer containing embedded diffusing particles, creating a porous or heterogeneous structure that increases light interaction length and promotes multiple scattering events, thereby reducing speckle contrast while maintaining a relatively simple overall screen design

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces laser speckle contrast by increasing the path lengths and interaction times of light, improving image quality by minimizing the granular noise pattern observed in laser projection systems.

Implementation Method 1

a polymer layer (250) comprising a front side that faces incoming incident light generated from a projector; a plurality of diffusing particles (270) incorporated into the polymer layer (250)

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a first rear reflective layer (280) arranged on a back side of the polymer layer (250) opposite to the front side

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

arranged to reduce laser speckle contrast by diffusing light from a projector as it propagates through the projection screen

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Data Source

PatentUS10663850B2Projection screen
Publication Date: 2020.05.26 HARKNESS SCREENS INT
  • US10663850B2 patent drawing
  • US10663850B2 patent drawing
  • US10663850B2 patent drawing

AI summary

A projection screen comprising a polymer layer (250) comprising a front side (250a) that faces incoming incident light generated from a projector (110), incorporating a plurality of diffusing particles distributed throughout the polymer layer (250) and a first rear reflective layer (280) arranged on a back side of the polymer layer opposite to the front side.