Projection Substrate Waveguide Luminance Uniformity

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Solution Overview

Problem

Conventional eyeglass-type devices and head-mounted displays face challenges in maintaining consistent luminance of projected images due to complex optical systems and limited space, leading to variations in image brightness.

Innovation Solution

A projection substrate with a simple configuration, comprising a transparent substrate, a diffraction grating formed on the substrate, and a reflective layer, which guides projection light from an incident region to an emission region, ensuring consistent luminance by reflecting the light effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a complex optical system is used to maintain consistent luminance, then image brightness uniformity is improved, but device complexity increases

Engineering Contradiction:
Improveluminance uniformityVSAvoidoptical system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates complex optical systems (lenses, mirrors, prisms) from the display device, retaining only the essential waveguide structure. By removing unnecessary optical components, the design achieves luminance uniformity through the waveguide's inherent light guidance properties rather than through complex optical correction mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The waveguide structure serves multiple functions simultaneously: it guides light from the light source, distributes it uniformly across the display region, and provides the optical path for image projection. This multi-functionality eliminates the need for separate optical components that would otherwise be required to achieve luminance uniformity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a simple optical system is used to reduce device complexity, then device complexity is reduced, but luminance uniformity deteriorates

Engineering Contradiction:
Improveoptical system complexityVSAvoidluminance uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The waveguide structure incorporates local variations in refractive index and geometric cross-section along its length and across its width. These local quality variations enable the simple waveguide structure to control light distribution and achieve uniform luminance without requiring complex optical systems.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes changes in the waveguide's physical parameters (refractive index, cross-sectional dimensions, wall thickness) to control light propagation and achieve uniform luminance distribution. By optimizing these parameters, the simple waveguide structure achieves the same luminance uniformity as complex optical systems.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If limited space is utilized for eyeglass-type devices, then device miniaturization is improved, but optical system complexity increases

Engineering Contradiction:
Improvedevice volumeVSAvoidoptical system complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the light guidance function and the display function into a single integrated waveguide structure. By combining these functions, the design eliminates the need for separate optical components, achieving both device miniaturization and functional integration without increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide structure is designed to be integrated within the limited space of eyeglass-type devices, with the light source, waveguide, and display region arranged in a compact nested configuration. This nesting approach maximizes space utilization while maintaining a simple optical system.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves reduced variation in luminance of the projection image, providing a consistent and stable image quality to the user without the need for complex optical systems.

Implementation Method 1

a diffraction grating that is formed of resin on the transparent substrate and guides the projection light that has passed through the transparent substrate to the emission region

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a reflective layer that is formed on a surface of the diffraction grating, on a side opposite the transparent substrate, and reflects the projection light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250035936A1Projection substrate and method for manufacturing substrate
Publication Date: 2025.01.30 CELLID INC
  • US20250035936A1 patent drawing
  • US20250035936A1 patent drawing
  • US20250035936A1 patent drawing

AI summary

A projection substrate having an incident region into which a projection light enters, the projection substrate including: a transparent substrate that transmits light that entered from a first surface to a second surface opposite to the first surface and transmits the projection light that projects an image on the second surface; a diffraction grating that is formed on the transparent substrate and guides the projection light to an emission region; and a reflective layer that reflects the projection light on the opposite side of the diffraction grating.