Projector Light Source Beam Shaping for Lower Heat Density

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Solution Overview

Problem

The existing projectors using a light source that illuminates a liquid crystal panel by temporally scanning with a polygon mirror suffer from high light density in the direction orthogonal to the scanning direction, leading to potential damage and reduced reliability due to heat.

Innovation Solution

A light source system that includes a light source section emitting beams, a light enlargement system to generate enlarged light along a specific axis, and a light scanning section to scan the enlarged light in an orthogonal direction, with beam cross-sections having a long side and short side orientation, and a superimposing system to enhance light uniformity and reduce heat-related damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a polygon mirror is used to illuminate the liquid crystal panel by temporal scanning, then the light can be scanned across the panel, but the light density becomes high in the direction orthogonal to the scanning direction, causing heat-related damage

Engineering Contradiction:
Improvelight scanning capabilityVSAvoidheat-induced damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent changes the orientation of the beam cross-section relative to the scanning direction. By making the short side of the beam cross-section aligned with the scanning direction and the long side orthogonal to it, the illumination pattern is transformed from a concentrated vertical strip to a distributed horizontal pattern, reducing light density in the orthogonal direction while maintaining scanning capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs an asymmetric beam cross-section with distinct long and short sides. This asymmetric geometry is deliberately oriented so that the short side is along the scanning direction, creating an asymmetric illumination pattern that distributes light more evenly across the panel in the orthogonal direction, thereby reducing heat concentration

Inventive Principle:
Principle #4Asymmetry

2Area of stationary object

If the light is enlarged along the first axis, then the illumination area is increased, but the light density in the orthogonal direction becomes concentrated, reducing reliability

Engineering Contradiction:
Improveillumination areaVSAvoidcomponent reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The light enlargement is performed specifically along the first axis (short side direction), while the beam maintains its extended structure along the second axis (long side direction). This dimensional selective enlargement increases the overall illumination area without concentrating light density in the orthogonal direction, thereby improving reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively illuminates the entire image formation region with reduced light density, enhancing image brightness and projector reliability by suppressing heat-induced damage to components.

Implementation Method 1

a light enlargement system that generates an enlarged light by enlarging the light along a first axis

Methodology Applied
Scientific EffectLight refraction and divergence: Refraction

Implementation Method 2

a light scanning section that scans with the enlarged light incident from the light enlargement system in a direction along a second axis orthogonal to the first axis in the illuminated region

Methodology Applied
Scientific EffectLight reflection and redirection: Reflection

Data Source

PatentUS20260023313A1Light source and projector
Publication Date: 2026.01.22 SEIKO EPSON CORP
  • US20260023313A1 patent drawing
  • US20260023313A1 patent drawing
  • US20260023313A1 patent drawing

AI summary

A light source according to the present disclosure includes a light source section that emits a light including a first beam, a light enlargement system that generates an enlarged light by enlarging the light along a first axis, a superimposing system that superimposes the enlarged light emitted from the light enlargement system on an illuminated region, and a light scanning section that scans with the enlarged light incident from the light enlargement system in a direction along a second axis orthogonal to the first axis in the illuminated region, wherein a cross section of the first beam along a plane orthogonal to an optical axis of the light enlargement system has a shape having a long side and a short side, and the short side of the first beam is along the first axis.