Projector Calibration Image Generation for Mark Detection

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Solution Overview

Problem

Existing projectors face challenges in calibration efficiency due to distortion of the position identifying mark in captured images, leading to failed detection and increased calibration time.

Innovation Solution

A projector system that generates a calibration image corresponding to the installation state, with marks having sides perpendicular to each other and positioned in corner portions, and adjusts the number of marks based on the interval, to improve detection accuracy and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a standard calibration image with position identifying marks is projected, then calibration can be performed, but the mark shape may be distorted in the captured image causing detection failure

Engineering Contradiction:
Improvecalibration success rateVSAvoidmark detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary acquisition of installation state information (projection surface position, imager position, optical axes) before generating the calibration image. This preliminary action allows the calibration image to be pre-adjusted according to the specific installation configuration, ensuring that marks are generated with shapes that will not be distorted when captured by the imager, thereby resolving the contradiction between calibration reliability and mark detection accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the parameters of the calibration image (mark shape, position, size) based on the acquired installation state information. By adjusting these parameters according to the specific geometric relationship between the projector and imager, the system ensures optimal mark detection in the captured image, resolving the distortion issue that causes detection failure.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If calibration is performed with distorted marks, then the process can proceed, but detection fails and calibration efficiency decreases

Engineering Contradiction:
Improvecalibration efficiencyVSAvoidmark detection success rate
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses feedback from the installation state information (relative positions of projection surface and imager, optical axis orientations) to generate appropriate calibration images. This feedback mechanism ensures that the calibration image parameters are optimized for the specific setup, preventing detection failure and improving both calibration efficiency and reliability simultaneously.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If the calibration image is generated without considering installation state, then generation is simple, but mark detection accuracy is poor

Engineering Contradiction:
Improvemark detection accuracyVSAvoidcalibration image generation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary acquisition of installation state information before calibration image generation. This preliminary action, while adding some complexity to the generation process, ensures high mark detection accuracy by tailoring the calibration image to the specific installation configuration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically changes calibration image parameters (mark shape, position, size) based on installation state information. This parameter adaptation improves mark detection accuracy while keeping the overall system manageable through automated parameter adjustment based on measured geometric relationships.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10742943B2Projector and method for controlling projector
Publication Date: 2020.08.11 SEIKO EPSON CORP
  • US10742943B2 patent drawing
  • US10742943B2 patent drawing
  • US10742943B2 patent drawing

AI summary

A projector includes an image projection section, an imager, a calibration processor that performs calibration, an information acquirer that acquires information on the state in which the projector is installed, and an image generator that generates a calibration image corresponding to the state in which the projector is installed, and the calibration processor causes the image projection section to project the calibration image generated by the image generator to perform the calibration.