Projector Cooler Using Phase Transition Refrigerant

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Solution Overview

Problem

Existing projector cooling systems face challenges in improving cooling performance without increasing size or noise, particularly due to increased heat from higher luminance and the limitations of air or liquid-based cooling methods.

Innovation Solution

A projector cooling system that utilizes a refrigerant generator to transform refrigerant into gas for cooling, including a rotating moisture absorbing/discharging member, heat exchanger, and blowers to efficiently cool the light modulators, with a controller managing operation periods to optimize cooling performance and reduce size and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air-based cooling or liquid-based cooling is used to improve cooling performance, then cooling performance is improved, but the size of the projector increases

Engineering Contradiction:
Improvecooling performanceVSAvoidprojector size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent employs phase transition of refrigerant (liquid to gas) in the heat exchanger to achieve cooling. The refrigerant absorbs heat during evaporation and releases heat during condensation, enabling efficient heat transfer without requiring large cooling components. This resolves the contradiction by providing high cooling performance through phase change rather than through large-volume air or liquid cooling systems.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system uses the projector's own internal heat and moisture to generate refrigerant. The moisture absorbing/discharging member captures moisture from the projector's internal air, and the heat exchanger uses heat from the light source or other components to evaporate the refrigerant. This self-service approach eliminates the need for external refrigerant storage and large cooling infrastructure, reducing projector size while maintaining cooling performance.

Inventive Principle:
Principle #25Self-service

2Temperature

If air-based cooling is used to improve cooling performance, then cooling performance is improved, but noise increases due to the blower

Engineering Contradiction:
Improvecooling performanceVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The refrigeration cycle using phase transitions provides passive cooling that does not require high-speed blowers. The refrigerant naturally evaporates and condenses based on temperature and pressure differences, eliminating the need for noisy mechanical cooling components. This resolves the noise issue while maintaining effective cooling performance.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent replaces the mechanical air-based cooling system (which requires blowers and fans) with a thermodynamic refrigeration system based on phase transitions. This substitution eliminates the mechanical components that generate noise, providing a quieter cooling solution while maintaining or improving cooling efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If refrigerant storage is implemented, then cooling reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecooling reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system generates its own refrigerant using moisture from the projector's internal air and heat from operational components. The moisture absorbing/discharging member continuously captures moisture, and the heat exchanger continuously generates refrigerant through phase transition. This eliminates the need for external refrigerant storage tanks and complex supply systems, reducing device complexity while ensuring continuous refrigerant availability for reliable cooling.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves enhanced cooling performance with a compact design and reduced noise, eliminating the need for refrigerant storage and allowing for quick initiation of cooling, while preventing dew condensation and potential damage to components.

Implementation Method 1

a cooler configured to cool the cooling target based on transformation of a refrigerant into a gas

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

a heat exchanger connected to the refrigerant sender

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Implementation Method 3

a heater configured to heat a portion of the moisture absorbing/discharging member that is a portion located in a second region different from the first region

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

a first blower configured to deliver air to a portion of the moisture absorbing/discharging member that is a portion located in a first region

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11009784B2Projector having cooler
Publication Date: 2021.05.18 SEIKO EPSON CORP
  • US11009784B2 patent drawing
  • US11009784B2 patent drawing
  • US11009784B2 patent drawing

AI summary

A projector includes a light source, a light modulator, a projection optical apparatus, a cooler configured to cool a cooling target based on transformation of a refrigerant into a gas, and a controller configured to control the cooler. The cooler includes a refrigerant generator configured to generate the refrigerant, a refrigerant sender configured to send the generated refrigerant toward the cooling target, and a cooling blower configured to deliver air to the cooling target. The controller drives at least part of the cooler for a predetermined period in the state in which the projector is not in operation.