Projector Cooling Target Segmentation for Compact Design

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Solution Overview

Problem

Existing projectors with integrated heat sinks tend to have large exterior housings due to the placement of the heat sink inside the cover member, which increases the projector's size and complexity.

Innovation Solution

A projector design where the cooling target, such as a wireless communication device, is separably attached to the exterior housing and forms a channel with a channel forming member, allowing a cooling gas to flow along the device for efficient cooling, reducing the need for a large internal heat sink and thus minimizing the projector's size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heat sink is integrated inside the cover member, then the cooling function is improved, but the projector size increases

Engineering Contradiction:
Improvecooling functionVSAvoidprojector size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The cooling system is segmented into separate components: the cover member and the heat sink are detachably connected rather than integrated. This allows the heat sink to be separated from the main projector body, reducing the projector's volume while maintaining the cooling function through the detachable connection that enables airflow passage between the light source device and heat sink.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat sink is extracted from the interior of the cover member and positioned externally or in a separate location. The cover member includes a through hole that allows air to pass through to the heat sink, which is connected detachably. This extraction reduces the space required within the projector housing while preserving the cooling capability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the cover member projects to the lower surface side, then the cooling target can be accessed, but the projector becomes larger

Engineering Contradiction:
Improvecooling target accessibilityVSAvoidprojector size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The cover member is segmented with a through hole that provides access to the cooling target without requiring the entire cover member to project outward. This allows selective access to the heat sink area while maintaining a compact overall projector structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of projecting the cover member in one dimension (lower surface side), the design uses a detachable connection system that allows access and cooling in a different spatial arrangement. The heat sink can be connected and accessed through the through hole without requiring extensive projection of the cover member, effectively utilizing alternative spatial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively cools the wireless communication device while reducing the projector's size and improving cooling efficiency, allowing for a more compact and versatile design.

Implementation Method 1

a cooling fan configured to deliver a cooling gas to the cooling target; The cooling gas flows in the channel along the cooling target

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11474421B2Projector
Publication Date: 2022.10.18 SEIKO EPSON CORP
  • US11474421B2 patent drawing
  • US11474421B2 patent drawing
  • US11474421B2 patent drawing

AI summary

A projector that modulates and projects light emitted from a light source includes an exterior housing configuring the exterior of the projector, a cooling target separably attached from the outside of the exterior housing, a cooling fan configured to deliver a cooling gas to the cooling target, and a channel forming member forming a part of a channel in which the cooling gas delivered from the cooling fan flows. In a state in which the cooling target is attached to the projector, the cooling target and the channel forming member form the channel. The cooling gas flows in the channel along the cooling target.