Projector Cover Glass Integrity Detection Using Conductive Layers

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Solution Overview

Problem

Projectors used for obtaining 3D images with infrared laser modules pose a risk if their cover glass is broken, as the high-power laser beam can be harmful to users without detection.

Innovation Solution

An electronic device with a projector and controller that determines if the cover glass is broken by analyzing the resistance or capacitance of the conductive layers on the glass, and adjusts the power of the laser module accordingly to prevent harm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the laser module operates at high power to generate 3D images, then the image quality and depth sensing capability are improved, but the risk of laser beam harm to human eyes increases if the cover glass is broken

Engineering Contradiction:
Improvedepth information accuracyVSAvoidlaser beam harm to human eye
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of cover glass integrity using conductive layers and resistance/capacitance measurement before operating the laser module at high power. This advance detection prevents the harmful situation from occurring in the first place.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors the resistance or capacitance values from the conductive layers and provides feedback to adjust the laser module power. When cover glass damage is detected, the system automatically reduces or turns off the laser power to prevent harm.

Inventive Principle:
Principle #23Feedback

2Illumination intensity

If the cover glass is made transparent to allow laser beam passage, then the projected image quality is improved, but the detection of cover glass breakage becomes more difficult

Engineering Contradiction:
Improveprojected image brightnessVSAvoidcover glass breakage detection
Core Design Contradiction:
Illumination intensityVSDifficulty of detecting and measuring

Solution Approach 1:

Conductive layers are introduced as intermediary elements on the cover glass surface. These layers serve as sensors that detect cover glass integrity through electrical measurements (resistance or capacitance) without interfering with the optical transparency needed for laser beam passage and image projection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively controls the projector's power to prevent high-power laser exposure when the cover glass is damaged, ensuring user safety by reducing or turning off the laser beam.

Implementation Method 1

determining if the cover glass is broken by analyzing the resistance or capacitance of the conductive layers on the glass

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

determining if the cover glass is broken by analyzing the resistance or capacitance of the conductive layers on the glass

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

a laser module and a lens module with a cover glass, wherein a laser beam generated from the laser module passes through the lens module to generate a projected image

Methodology Applied
Scientific EffectLaser: Laser

Data Source

PatentUS10466576B2Method for controlling projector and associated electronic device
Publication Date: 2019.11.05 HIMAX TECH LTD
  • US10466576B2 patent drawing
  • US10466576B2 patent drawing
  • US10466576B2 patent drawing

AI summary

The present invention provides an electronic device, wherein the electronic device includes a projector and a controller. The projector includes a laser module and a lens module with a cover glass, wherein a laser beam generated from the laser module passes through the lens module to generate a projected image. The controller is coupled to the projector, and is arranged for determining if the cover glass is broken to generate a determination result, and controlling a power of the laser module according to the determination result.