Projector Distance Sensor Positioning for Close-Range Focus

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Solution Overview

Problem

Conventional projectors with distance measuring sensors face challenges in focus adjustment when the screen is close, as the sensors cannot detect distances within a non-detection range, leading to ineffective focus adjustment.

Innovation Solution

The projector design includes a distance measuring sensor with a detection range and a non-detection range, where the sensor is positioned to allow detection even at close distances by shifting the exit port of the projection system behind the sensor, and the sensor is housed in an enclosure with a recess or exposed configuration to prevent noise and allow detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the projection distance is shortened to reduce the distance between projector and screen, then the projector can discourage persons from walking between projector and screen, but the distance measuring sensor cannot measure the distance because it falls within the non-detection range

Engineering Contradiction:
Improveprojection efficiencyVSAvoiddistance measurement capability
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent introduces a second direction (opposite to the detection signal direction) and positions the exit port in this different spatial dimension. This dimensional separation allows the projection system and distance measuring system to coexist without interfering with each other's operational ranges, enabling both short projection distance and accurate distance measurement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the distance measuring sensor is positioned close to the screen for short-focal-length projection, then the projection distance is reduced, but the sensor cannot detect the distance as it falls within the non-detection range

Engineering Contradiction:
Improveprojection distanceVSAvoiddistance detection capability
Core Design Contradiction:
Length of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent segments the projector structure into distinct functional zones: the distance measuring sensor is positioned in one location while the exit port is positioned in another location (shifted in the second direction). This spatial segmentation allows each component to operate independently within its optimal range, with the sensor able to measure distances that would otherwise be too short for detection

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the exit port is positioned at the same location as the distance measuring sensor, then the structure is simplified, but the detection signal is interfered with by the projection system

Engineering Contradiction:
Improvestructural complexityVSAvoidnoise interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the exit port from the sensor location and positions it in a separate location (shifted in the second direction). This separation removes the harmful projection light from the sensor's detection path, eliminating noise interference while maintaining structural efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables focus adjustment even when the screen is close to the projector, reducing the focal length and preventing noise interference, thus ensuring accurate projection.

Implementation Method 1

a distance measuring sensor that measures the distance between the screen and the projector

Methodology Applied
Scientific EffectLight reflection and detection: Reflection

Data Source

PatentUS11641454B2Projection apparatus
Publication Date: 2023.05.02 SEIKO EPSON CORP
  • US11641454B2 patent drawing
  • US11641454B2 patent drawing
  • US11641454B2 patent drawing

AI summary

A projection apparatus includes a projection system, a distance measuring sensor that is used to adjust the focal point of the projection system and outputs infrared light in the frontward direction, and an enclosure that houses the projection system and the distance measuring sensor. An exit port of the projection system is disposed at a position which is shifted from the distance measuring sensor in a second direction opposite the first direction. The enclosure has a detection opening via which the infrared light exits. The distance measuring sensor has a detection range over which distance detection is allowed and a non-detection range over which no distance detection is allowed and which is shifted from the detection range toward the distance measurement sensor, and the distance measuring sensor is disposed at a distance from the detection opening, the distance including the non-detection range of the distance measuring sensor.