Projector Lens Focus Compensation for Zoom Backlash

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Solution Overview

Problem

Conventional non-fixed focus lenses in projector devices suffer from idle travel and misjudgment of the zooming module, leading to blurry resolution and jitter defects during autofocus, necessitating additional compensation without extra hardware costs.

Innovation Solution

A focus compensation method that utilizes the zooming module to acquire transformation relations between zooming and focusing angles, calculates focused correction parameters, and adjusts the focusing module without synchronizing the modules to compensate for backlash, ensuring normal resolution and avoiding jitter defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the zooming module and focusing module are synchronized, then the structure is simple, but the focusing module produces blurry resolution during autofocus due to idle travel and misjudgment

Engineering Contradiction:
Improvefocus resolutionVSAvoidmodule synchronization control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the synchronization control function from the focusing module, making the zooming module independent of the focusing module's control. The zooming module operates separately without synchronizing with the focusing module, which eliminates the idle travel and misjudgment issues that cause blurry resolution during autofocus.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies preliminary action by pre-calculating and storing transformation relations between zooming angles and focusing angles before the autofocus process. This allows the focusing module to use pre-computed correction parameters directly during autofocus, avoiding real-time synchronization complexities and ensuring accurate focus resolution.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If additional compensation hardware is added, then the jitter defect can be reduced, but the hardware cost increases

Engineering Contradiction:
Improveimage stabilityVSAvoidhardware configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical synchronization mechanisms with a computational approach. Instead of using additional hardware to synchronize the modules mechanically, the system uses software-based transformation relations and correction parameters to achieve the same effect, thereby eliminating the need for extra compensation hardware while maintaining image stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The zooming module performs self-service by independently acquiring its own positioning information and using it to calculate correction parameters for the focusing module. This self-service approach eliminates the need for external synchronization hardware, as each module uses its own operational data to compensate for the other's movements.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If the zooming module produces idle travel, then the assembly gaps are filled, but the position of the zooming module is misjudged causing jitter

Engineering Contradiction:
Improvemodule positioning stabilityVSAvoidzooming module position detection
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring the zooming module's actual position and using this information to calculate correction parameters. The transformation relation between zooming angle and focusing angle is dynamically adjusted based on real-time position feedback, ensuring that any idle travel or positioning errors are compensated for in the focusing module's operation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250383525A1Focus compensation method and projector device
Publication Date: 2025.12.18 QISDA CORP
  • US20250383525A1 patent drawing
  • US20250383525A1 patent drawing
  • US20250383525A1 patent drawing

AI summary

A focus compensation method is applied to a non-fixed focus lens of a projector device. The non-fixed focus lens includes a zooming module and a focusing module. The focus compensation method includes utilizing the zooming module to acquire a zooming angle of the non-fixed focus lens, acquiring a transformation relation between the zooming angle and a focusing angle of the non-fixed focus lens, acquiring a focused correction parameter of the non-fixed focus lens relevant to the zooming angle in accordance with the transformation relation, and utilizing the focused correction parameter to amend the focusing module for backlash compensation of an auto focusing function of the non-fixed focus lens. The zooming module is not synchronized with the focusing module.